SEC-400Z/ZH

This machine is designed and built for the two components (2 parts) materials that need to be mixing together base on the ratio automatically. The machine equips with an vacuum chamber, which allow the material to be dispensed inside an vacuumed environment.

Description

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Features

Specification

epoxy resin dispenser

Features:

Automatic dispensing robot

Automatic degassing, mixing base on ratio

Remote control access support,stable and reliable 

Advantages:

Growing need of high quality sealant

Wider applications

For low, medium, high capacity

PRODUCT DETAILS

Supporting Systems

(1)The system equips with a high power vacuum pump allows to create an vacuumed chamber in seconds
(2)Mixing and dispensing valve with XYZ robotic system

Material 

(1)Two parts silicone, resin, epoxy, polyurethean and other fluids with big barrel materials.

MANUFACTURING

As two component’s applications are getting more and more important for various types of manufacturing demands, the needs of the automated mixing and potting machines are increased also.

How It Works

S400Z, mixing and dispensing valve with XYZ robotic system. The system equips with a high power vacuum pump allows to create an vacuumed chamber in seconds.

CASE

epoxy resin dispenser

This machine is designed and built for the two components (2 parts) materials that need to be mixing together base on the ratio automatically. The machine equips with an vacuum chamber, which allow the material to be dispensed inside an vacuumed environment. The system comes with two tanks (15, 30, or 70 liters as the standard, option for custmization). Materials can be refilled automatically by turn on the vacuum pump. After filling the materials into its tanks, the system can perform degassing, metering, mixing, and dosing homogenously, and continually. And with this machine the robotic system can perform automatic dispensing by following the pre-set trajectories.

LED Driver, Power-supply

Our two-component vacuum chamber potting machine is often used in the LED driver, power supply dispensing, with this encapsulated process, the product is heat dissipation, moisture-proof, waterproof, and flame retardant.

EMI, FIP, TIM

EMI and FIP dispensing techniques are widely use in the telecommunication and transportation industries. With the rapid development of communications, electric vehicles, and personal wireless electronic gadgets, these products are often required to connect and interact between each others. However, the signals sometimes interfere with the others, so need to be filtered or shielded. To improve and control the electromagnetic signals, engineers can redesign the entire product, or it can apply EMI shielding materials to filter or shield. Shielding is relatively economical and easy to achieve, it is done basically by adding shielding gasket. Our dispensing machine can directly produce different sizes of triangular shapes or D-shape filtering gaskets, these gaskets can appear in different shapes and is directly applying to the products. The dispensing machine equips with special adhesive material dispensing valve to apply directly, and without post-processing. The machine is intelligent, precise, but user-friendly, without complicated installation, or setup. In addition to the above functions, this type of dispenser equipment can also dispense FIP adhesive glue, and thermal interface material. The equipment is not only precise, but also multi-purpose, which is convenient for various type of storage battery, and electronic product applications.

EMS, Underfill

Dispensing equipment are important for various EMS (electronic manufacturing service) productions. Electronic product processing service industry is indispensable to modern life, because many products are now equips with electronic and become more intelligent. These products are becoming more and more complex, precise and tiny in size. And for consumer product, their production volume also in large production and fast turnover. Therefore, it is necessary to use automated equipment, or even fully automated production lines to produce to meet apply the materials. With the automatic dispensing robots, it is possible to catch up with the capacity and demands. And more importantly, to improve economic efficiency to maximize economic of scale, and so to reduce unit prices to enhance competition. Very often in this type of production, the uses of dispensing machines or equipment is inseparable. In this production process, the glue dispenser is usually used to assist in the functions of fixing, connecting, protecting, dissipating heat and so on between parts and components. Our glue dispensers can directly add the relevant materials to the specified positions accurately and quickly as required.

Casting, Encapsulating

Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).

SOLUTION

Material

Two parts silicone, resin, epoxy, polyurethean and other fluids with big barrel materials.

Material Features

This machine is designed and built for the two components (2 parts) materials that need to be mixing together base on the ratio automatically. The machine equips with an vacuum chamber, which allow the material to be dispensed inside an vacuumed environment. The system comes with two tanks (15, 30, or 70 liters as the standard, option for custmization). 

Control

1. The machine is user friendly, and operating by Window base software.

2.The software is design and developed by Second Intelligent.

3.With over 15 years in dispensing and potting, the software has included all of the functions that meets dispensing and potting needs. And it has been fine tuned and debugged well to provide good quality output.

4.The software has English instruction, and we welcome your language as well.

5.It is absolutely user friendly. With this computer system, it comes with an internet remote control access function, this allow us to help operator to conduct troubleshooting of the software, and can be used as an online instruction as well. It is welcomed, easy and helpful for international service and support.

FAQ

1.Are you trading company or manufacturer?2021-08-26T11:19:43+08:00

We are direct manufacturer.

2.What is your terms of packing?2021-08-26T11:20:44+08:00

Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.

3.What is your terms of payment?2021-08-26T11:21:07+08:00

Depends on terms and conditions, negotiable.

4.What is your terms of delivery?2021-08-26T11:24:19+08:00

EXW, FOB,CIF…

5.Can you produce according to the sample testing?2021-08-26T11:22:35+08:00

Yes, we can produce according to the tested result. We can also product base on your design.

6.Do you test your goods before delivery?2021-08-26T11:22:44+08:00

Yes, we will test 100% before delivery.

7.How do you make your business long-term and good relationship?2021-08-26T11:22:53+08:00

We keep good quality and competitive price to ensure our customers benefit. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

8.What is the working principle of the Glue Dispensing Machine?2021-08-26T11:24:59+08:00

Dispensing machine is an automatic machine and equipment that specializes in controlling fluid and dripping, coating, and potting the liquid on the surface of the product or inside the product. The glue dispenser is mainly used for glue and paint in the product process.

9.What is the difference between a glue dispenser and a potting machine?2021-08-26T11:25:18+08:00

Glue dispensers are generally suitable for small products or electronic components, which are more precise; the products of potting dispensers are generally larger.

10.What kind of glue does the dispenser generally use?2021-08-26T11:26:02+08:00

As long as it is a fluid with a viscosity within a certain range, it can be operated. The glue generally used in the dispenser includes red glue, hot melt glue, silica gel, grease and so on.

Technical Parameter

Model SEC-400Z/ZH
Working ranges 400(X)╳300(Y)╳100(Z)mm
Travel speed 0-500mm/sec
Mixing accuracy ±2%/
Dispensing accuracy ±2%
Mixing ratio 100:100~100:20 or 100:20~100:10 Adjustable ratio
 Dispensing speed 1g/sec~15g/sec or 5g/sec~30g/sec
Operating method Movement control system
Working viscosity <100000CPS
Metering method Stepper motor/Rotate plunger pump/Servo motor, piston pump
Transfer method Servo motor/ball-screw
Power supply AC380V 50HZ 3.0KW
Machine dimension 2350(L) ╳1600(W)╳2100(H)mm
Machine weight About 600KGn
Working environment Humidity:20-90%, Temperature: 0-40℃
CCD visual camera High definition fiducial CCD camera
Computer Computer, monitor, mouse and keyboard
Operating system Windows7
Control software Second Fluent
Communication protocol of the front and rear machines SMEMA
Machine dimension L779*W1255*H1500mm
Machine weight 800Kg
Power supply AC220V,50/60Hz,2Kw
Air pressure 0.65MPa±0.02MPa,0.2m³/h

Main configuration

Part

Unit

QTY

Note

PC computer Set 1

Second Original

Monitor Set 1

DELL

XYZ robotic system Set 1

Servo motor, ball-screw

Movement control Set 1

Second Original

Material tank Piece 2

Tank size (option)

Metering pump unit 2

Screw pump/Gear pump/Piston pump (according to the materials)

Mixing valve Piece 1

Static or Dynamic valve

Automated valve clean tank Piece 1

Automatic clean

Vacuum pump Piece 1

Imported

INQUIRY FORM

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