Two-component Materials Automatic Refilling, Degassing, Metering, Mixing, and Potting Machine SEC-S3030C

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Two-component Materials Automatic Refilling, Degassing, Metering, Mixing, and Potting Machine SEC-S3030C

This is an automatic two-part materials epoxy resin dispenser. It able to perform automatic materials refilling, degassing, metering, mixing, and potting homogenously, continually, and automatically. It equips with a three-axis automatic dispensing robotic system, this allows the control software to dispensing almost any patterns, such as points, lines, circles, arcs, and other 3-dimentional trajectories precisely. In addition, at the same time complete the automatic proportioning and automatic mixing of the two-component glue on demand. The machine also can install agitate system for material stirring; heating system for material flow; cleaning system, anti-clogging system, and other functions to support for better and effective works.

Description

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Features

Specification

epoxy resin dispenser

Features:

Three-axis motion platform

Unique control software

With vacuum feeding, vacuum deaeration, stirring

Heating, automatic cleaning

Advantages:

Simple operation

Greatly saves the manual mixing time

Improves efficiency

Saves costs and cost-effective

PRODUCT DETAILS

Supporting Systems

(1)The machine equips with 3 axis robotic system. It is operated by Second originally developed software, windows based.
(2)It can not only set trajectories such as set points, lines, circles, and arcs, but also has advanced functions such as three-dimensional potting through program setting.

Material Tanks

(1)In order to achieve the highest stability and accuracy, the material tank of the machine is well-sealed
(2)With locking devices and valves, and each machine is equipped with material tanks of different capacities

MANUFACTURING

Salcomp – 2 sides glue dispensing, curing, belt reflux automated production

How It Works

Automated high viscosity thermal interface material deispensing machine, Shichun‘s unique control software can follow the set points, lines, circles, arcs and other trajectories

CASE

epoxy resin dispenser

The two-component automatic potting machine SEC-S3030C has a wide range of uses. It can automatic dispensing of various 2-component glues, it is popular in electric printed circuit board industry, electronic components industry, lighting industry, household appliance industry, auto parts supply industry, battery and new energy industry and also many other EMS production fields.

LED Driver, Power-supply

Our two-component vacuum chamber potting machine is often used in the LED driver, power supply dispensing, with this encapsulated process, the product is heat dissipation, moisture-proof, waterproof, and flame retardant.

EMI, FIP, TIM

EMI and FIP dispensing techniques are widely use in the telecommunication and transportation industries. With the rapid development of communications, electric vehicles, and personal wireless electronic gadgets, these products are often required to connect and interact between each others. However, the signals sometimes interfere with the others, so need to be filtered or shielded. To improve and control the electromagnetic signals, engineers can redesign the entire product, or it can apply EMI shielding materials to filter or shield. Shielding is relatively economical and easy to achieve, it is done basically by adding shielding gasket. Our dispensing machine can directly produce different sizes of triangular shapes or D-shape filtering gaskets, these gaskets can appear in different shapes and is directly applying to the products. The dispensing machine equips with special adhesive material dispensing valve to apply directly, and without post-processing. The machine is intelligent, precise, but user-friendly, without complicated installation, or setup. In addition to the above functions, this type of dispenser equipment can also dispense FIP adhesive glue, and thermal interface material. The equipment is not only precise, but also multi-purpose, which is convenient for various type of storage battery, and electronic product applications.

EMS, Underfill

Dispensing equipment are important for various EMS (electronic manufacturing service) productions. Electronic product processing service industry is indispensable to modern life, because many products are now equips with electronic and become more intelligent. These products are becoming more and more complex, precise and tiny in size. And for consumer product, their production volume also in large production and fast turnover. Therefore, it is necessary to use automated equipment, or even fully automated production lines to produce to meet apply the materials. With the automatic dispensing robots, it is possible to catch up with the capacity and demands. And more importantly, to improve economic efficiency to maximize economic of scale, and so to reduce unit prices to enhance competition. Very often in this type of production, the uses of dispensing machines or equipment is inseparable. In this production process, the glue dispenser is usually used to assist in the functions of fixing, connecting, protecting, dissipating heat and so on between parts and components. Our glue dispensers can directly add the relevant materials to the specified positions accurately and quickly as required.

Casting, Encapsulating

Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).

SOLUTION

Project

The LED Drive Power, Machine SEC-3030C

Project Background

The LED drive power supply is a power converter that converts the power supply into a specific voltage and current to drive the LED to emit light. The Shichun glue potting equipment is used in the LED drive power supply to play a role in heat dissipation, moisture proof, waterproof, and flame retardant.

Project Features

Heat dissipation, moisture proof, waterproof, flame retardant

Project Advantages

1. Three-axis linkage, capable of making arbitrary points, lines, arcs, circles, three dimensions, etc.;

2. Dynamic mixing, uniform mixing, no dripping;

3. Nano ceramic screw pump, good wear resistance;

4. 12CC screw pump, fast glue output speed, 30g/sec;

5. It has the function of pump pressure detection to ensure quality and safe production;

6. It has dynamic fault detection function to ensure quality and safe production;

7. Optional large-capacity storage barrel, saving feeding time and improving efficiency;

8. Online glue filling, without manual operation, automatic connection operation.

FAQ

1.Are you trading company or manufacturer?2021-08-26T11:19:43+08:00

We are direct manufacturer.

2.What is your terms of packing?2021-08-26T11:20:44+08:00

Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.

3.What is your terms of payment?2021-08-26T11:21:07+08:00

Depends on terms and conditions, negotiable.

4.What is your terms of delivery?2021-08-26T11:24:19+08:00

EXW, FOB,CIF…

5.Can you produce according to the sample testing?2021-08-26T11:22:35+08:00

Yes, we can produce according to the tested result. We can also product base on your design.

6.Do you test your goods before delivery?2021-08-26T11:22:44+08:00

Yes, we will test 100% before delivery.

7.How do you make your business long-term and good relationship?2021-08-26T11:22:53+08:00

We keep good quality and competitive price to ensure our customers benefit. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

8.What is the working principle of the Glue Dispensing Machine?2021-08-26T11:24:59+08:00

Dispensing machine is an automatic machine and equipment that specializes in controlling fluid and dripping, coating, and potting the liquid on the surface of the product or inside the product. The glue dispenser is mainly used for glue and paint in the product process.

9.What is the difference between a glue dispenser and a potting machine?2021-08-26T11:25:18+08:00

Glue dispensers are generally suitable for small products or electronic components, which are more precise; the products of potting dispensers are generally larger.

10.What kind of glue does the dispenser generally use?2021-08-26T11:26:02+08:00

As long as it is a fluid with a viscosity within a certain range, it can be operated. The glue generally used in the dispenser includes red glue, hot melt glue, silica gel, grease and so on.

Technical Parameter

Model SEC-3030C/CH
The scope of work 500(X)╳700(Y)╳100(Z)mm
Movement speed 0-300mm/sec
Mixing accuracy ±2%
Discharge accuracy ±2%
The mixing ratio 100:100~100:20 or 100:20~100:10 adjustable
Spit glue speed 1g/sec~15g/sec or 5g/sec~30g/sec
Operational viscosity <100000CPS
Operating system Second motion controller + touch screen
Measurement method Stepper motor + gear pump/screw pump or servo motor + piston pump
Transfer method Micro stepping motor + synchronous belt
Power supply AC220V 50HZ 2.5KW
Machine size 1300(L) ╳1250(W)╳1600(H)mm
Weight About 330KG
Working environment Temperature: 0-40℃, relative humidity: 20-90%

Main configuration:

Part Unit QTY Note
Movement Control Set 1 Second Original
Touchscreen Set 1 Weinview
3 Axis Robotic System Set 1 Servo, Lead Screw/Stepper Motor, Synchronize Belt
Material Tank Set 2 Tank Size (option)
Metering Pump Piece 2 Screw Pump/Gear Pump/Piston Pump (according to materials)
Mixing Valve Piece 1 Static or Dynamic Valve
Heating System Set 2 Option
Pressure Monitor Set 2 Option
Flow Meter Set 2 Option

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