Precise and Efficient, Empowering a New Future of Industrial hot melt adhesive dispensing equipment
In modern industrial production, hot melt adhesive dispensing equipment has become an indispensable solution for efficient bonding across numerous industries. Second Intelligent, as a leader in dispensing technology, delivers exceptional hot melt adhesive dispensing equipment, driving unprecedented efficiency and quality improvements in electronics assembly, automotive manufacturing, packaging, and printing. This article delves into the performance features, applications, and core advantages of Second Intelligent’s hot melt adhesive dispensing equipment, aiding businesses in accurate equipment selection and production process optimization amid fierce market competition.
1.Full Series Matrix of Second Intelligent’s Hot Melt Adhesive Dispensing Equipment
Second Intelligent’s hot melt adhesive dispensing equipment offers a diverse product line, ranging from desktop to large-scale floor-standing models, precisely meeting production needs of various scales.
a.30cc Hot Melt Adhesive Module
Designed for small – scale hot melt adhesive applications, it’s compatible with mainstream 30cc adhesive packages like Loctite, Henkel, and 3M. Its full insulation design prevents operational burns. With an independent temperature control module, it works without platform limitations. Paired with Second Intelligent’s 100T/200S controller, it achieves millisecond – level response and precise pressure control, and is widely used in electronic component packaging and precision assembly bonding.
b.300ml Hot Melt Adhesive Module
Meeting medium-scale usage demands, it adopts an integrated design connecting the adhesive valve directly to the cartridge, eliminating tubing constraints. Dual temperature zones enable precise ±1℃ temperature control, and the needle-type valve ensures zero leakage and high-precision dispensing of PUR hot melt adhesives in automotive interiors and furniture assembly.
c.6-30L Floor-Standing Hot Melt Machine System
The preferred choice for large-scale production, it employs gear pump technology with a melting rate of 12L/h to 20L/h. The Teflon-coated tank interior delays adhesive aging. Independent zone temperature control and real-time status monitoring ensure 24/7 stable operation, suitable for high-load applications like appliance manufacturing and large panel bonding.
d.5-55 Gallon Industrial Hot Melt Adhesive System
With ultra-large capacity, it features dual motors, dual pumps, and independent supply. The maximum melting rate reaches 20L/h. Progressive heating technology reduces energy consumption and minimizes adhesive charring. The new recirculation valve ensures uniform coating of high-viscosity adhesives in automotive glass sealing and industrial filter core assembly.
2.Core Advantage Analysis: How Second Intelligent Leads Dispensing Technology Innovation
a.High-Precision Temperature and Flow Control
All Second Intelligent equipment uses smart temperature control systems, achieving ±1℃ precision. The combination of gear pumps and needle valves keeps adhesive volume error within ±1%. Whether dispensing 0.1cc or 100cc, it accurately meets process requirements.
b.Automation and Intelligence Upgrades
Preheating functions reduce initial preparation time by 30%. Integrated with Second Intelligent’s proprietary controller, it seamlessly connects with MES systems for production data tracing and process optimization.
c.Industrial-Grade Durability Design
The melting tank is made of aerospace-grade aluminum alloy with a Teflon coating, offering corrosion resistance and easy cleaning, with a lifespan three times longer than traditional coatings. Key components like heating rods and gear pumps undergo 10,000-hour durability tests, ensuring long-term stability under high-frequency and high-intensity operations.
d.Flexible Adaptation to Diverse Processes
From spiral spraying to line dispensing, Second Intelligent equipment quickly switches operation modes. For example, spiral spraying achieves uniform surface coating in non-woven composites, while line valves handle 0.5mm to 50mm line segments in PCB assembly, meeting needs from manual assistance to fully automated production lines.
3. Industry Solutions: Second Intelligent Helps Enterprises Overcome Dispensing Challenges
a.Electronics Manufacturing Industry
In 5G communication module assembly, traditional dispensing often causes stringing and bubble issues. Second Intelligent’s 30cc module, paired with a high-speed dispensing valve, reduces stringing to under 2% through precise pressure curve control. The visual positioning system achieves ±0.05mm dispensing accuracy, significantly boosting product quality.
b.Automotive Parts Production
Automotive seat cushion bonding requires high-toughness PUR adhesives. The 300ml module’s dual temperature zones keep temperature fluctuations within ±0.5℃, ensuring full adhesive reaction and no residue. In headlight assembly, the automatic nozzle cleaning function effectively addresses high-viscosity silicone blockage, enhancing production efficiency by 40%.
c.Packaging and Printing Industry
EVA hot melt adhesive coating for corrugated boxes demands rapid curing and high adhesion. The 6-12L system shortens heating time from room temperature to working temperature to 8 minutes via optimized heating algorithms. Combined with a wide adhesive valve, it achieves a coating speed of 30 meters per minute, meeting high-speed packaging line requirements.
4.Second Intelligent Service Ecosystem: Full-Cycle Support from Equipment Selection to Maintenance
Second Intelligent offers a global service network, providing one-stop services from pre-process consultation and equipment selection to after-sales maintenance. The technical team conducts compatibility tests for special adhesives and customizes automated dispensing solutions based on production rhythms. Modular equipment design enables core component replacement in under 30 minutes, minimizing downtime.
Second Intelligent’s hot melt adhesive dispensing equipment, with its outstanding performance, broad compatibility, and comprehensive service ecosystem, has become the preferred partner in the global industrial adhesives field. As smart manufacturing advances, Second Intelligent will keep innovating to help enterprises overcome dispensing process bottlenecks, and achieve cost reduction, efficiency enhancement, and quality improvement. Contact Second Intelligent’s professional team now to start your efficient dispensing journey!
