Automatic In-line PCB Glue Dispensing Machine SEC-DH400L With CCD

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Automatic In-line PCB Glue Dispensing Machine SEC-DH400L With CCD

EC series machine performance:
CCD video-assisted programming, large field of view to take pictures as a whole, automatic identification of product location.

Independently researched and developed R-axis needle head linkage rotation function, equipped with ceramic rotary valve, which is absolutely leading in the application field of conductive adhesive.

Gantry dispensing platform can be equipped with a variety of glue supply systems to meet multi-process and realize one machine with multiple uses.

The online dispenser can be flexibly equipped with automatic width adjustment, memory, weighing, code scanning, improve the information management level of the entire line of equipment.

Description

Features:

• High stability:
Marble integrated platform, stable equipment structure. First-line brand components are selected, with fewer vulnerable parts and fewer faults.

• Flexibility:
The automatic width adjustment of the track can adapt to dispensing products of different sizes.

The needle head can be tilted and rotated, automatically aligned, automatically measured in height, automatically weighed, automatically wiped, and dual valve synchronous/asynchronous, etc., which can be flexibly equipped with various functional modules to meet various dispensing processes and achieve high-precision dispensing.

Benefits:

Improve productivity:
Automatic assembly line operation, reduce manual intervention, and improve utilization rate.
It can operate on two tracks, reduce waiting time and improve production efficiency. Dual-track operation can also meet the dispensing of two products at the same time.

Expandability:
It can be configured with a scanning system, connected to the MES system, realize big data interaction, and improve the level of workshop information management.

Application range:
It is widely used in SMT industry, 3C electronics industry, LED lighting industry, and is suitable for automated assembly line operation.

Specifications:

Specification
ModelSEC-400DLSEC-600DLSEC-1240DL
Dispensing rangeX400*Y400*Z60mmX600*Y600*Z60mmX1200*Y400*Z100mm
Travel systemServo-motor, lead-screwLinear-motor
XY speedMax:1000mm/sMax:1500mm/s
Z speedMax:200mm/s
XYZ repeating accuracy±0.015mm±0.025mm±0.01mm
Z-axis payload5Kg20kg5Kg
Number of trackSingle-track(Optional dual-track)Single-track
Number of track section1 section(standard)
Type of conveyor trackESD,5mm flat-belt(Optional for double-chain)
Conveying speedMax:300mm/s
Conveyor adjust methodProgram adjustable(Optional for automatic)
Conveyor payloadMax:1.7Kg
Ground-height to the track900±20mm
CCD visual cameraHigh-definetion(CCD)
Visual lightingLED Red/Blue/White
Industrial PCIndustrial computer, LCD monitor, mouse and keyboard
Operating systemWindows 10
Dispensing softwareSecond Fluent
Front-to-back machine communication protocolSMEMA
Machine dimensionsL779*W1255*H1680mmL1060*W1450*H1680mmL1860*W1150*H1680mm
Machine weight800Kg (Est.)650Kg (Est.)720Kg (Est.)
Power supplyAC220V,50/60Hz,2Kw
Air-pressure0.65MPa±0.02MPa,0.2m³/h

PRODUCT  DETAILS

adhesive dispenser machine

DISPENSING PROCESS

glue-dispenser-automatic

Commonly used glue

automatic-glue-dispenser.jpg

Multi-valve picture display

Piezoelectric-injection-valve

DISPENSING PROCESS

automatic-glue-dispenser-machines-.jpg

OUR FACTORY (A3)

OUR FACTORY (A3)

Front Door
First floor : CNC&milling producion
Second floor: High precision SMT dispensing machine
Second floor:Two-component potting machine
Third floor: Desktop dispensing machine
Fourth floor: Staff style

cnc-glue-dispenser-machines

Logistics packaging collection

silicone-glue-dispenser

SOLUTION

2-parts AB adhesive materials 1

Material

Two parts silicone, resin, epoxy, polyurethean and other fluids with big tanks or barrels of materials.

This machine is designed and built for the two components (2 parts) materials that need to be mixing together base on the ratio automatically. The machine equips with CNC automatic dispensing robot, which able to perform automatic dispensing efficiently and effectively without operator. The system comes with two tanks (15, 30, or 70 liters as the standard, option for custmization). 

Control

1. The machine is user friendly, and operating by Window base software.

2.The software is design and developed by Second Intelligent.

3.With over 15 years in dispensing and potting, the software has included all of the functions that meets dispensing and potting needs. And it has been fine tuned and debugged well to provide good quality output.

4.The software has English instruction, and we welcome your language as well.

5.It is absolutely user friendly. With this computer system, it comes with an internet remote control access function, this allow us to help operator to conduct troubleshooting of the software, and can be used as an online instruction as well. It is welcomed, easy and helpful for international service and support.

silicone glue dispensing machineliquid glue dispensing machine
liquid glue dispensing machine

LED Driver, Power-supply

Our two-component vacuum chamber potting machine is often used in the LED driver, power supply dispensing, with this encapsulated process, the product is heat dissipation, moisture-proof, waterproof, and flame retardant.

liquid glue gun dispenser

EMI, FIP, TIM

EMI and FIP dispensing techniques are widely use in the telecommunication and transportation industries. With the rapid development of communications, electric vehicles, and personal wireless electronic gadgets, these products are often required to connect and interact between each others. However, the signals sometimes interfere with the others, so need to be filtered or shielded. To improve and control the electromagnetic signals, engineers can redesign the entire product, or it can apply EMI shielding materials to filter or shield. Shielding is relatively economical and easy to achieve, it is done basically by adding shielding gasket. Our dispensing machine can directly produce different sizes of triangular shapes or D-shape filtering gaskets, these gaskets can appear in different shapes and is directly applying to the products. The dispensing machine equips with special adhesive material dispensing valve to apply directly, and without post-processing. The machine is intelligent, precise, but user-friendly, without complicated installation, or setup. In addition to the above functions, this type of dispenser equipment can also dispense FIP adhesive glue, and thermal interface material. The equipment is not only precise, but also multi-purpose, which is convenient for various type of storage battery, and electronic product applications.

robot glue dispensing machine

EMS, Underfill

Dispensing equipment are important for various EMS (electronic manufacturing service) productions. Electronic product processing service industry is indispensable to modern life, because many products are now equips with electronic and become more intelligent. These products are becoming more and more complex, precise and tiny in size. And for consumer product, their production volume also in large production and fast turnover. Therefore, it is necessary to use automated equipment, or even fully automated production lines to produce to meet apply the materials. With the automatic dispensing robots, it is possible to catch up with the capacity and demands. And more importantly, to improve economic efficiency to maximize economic of scale, and so to reduce unit prices to enhance competition. Very often in this type of production, the uses of dispensing machines or equipment is inseparable. In this production process, the glue dispenser is usually used to assist in the functions of fixing, connecting, protecting, dissipating heat and so on between parts and components. Our glue dispensers can directly add the relevant materials to the specified positions accurately and quickly as required.

glue applicator machine manufacturers

Casting, Encapsulating

Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).

FAQ

1.Are you trading company or manufacturer?2021-08-26T11:19:43+08:00

We are direct manufacturer.

2.What is your terms of packing?2021-08-26T11:20:44+08:00

Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.

3.What is your terms of payment?2021-08-26T11:21:07+08:00

Depends on terms and conditions, negotiable.

4.What is your terms of delivery?2021-08-26T11:24:19+08:00

EXW, FOB,CIF…

5.Can you produce according to the sample testing?2021-08-26T11:22:35+08:00

Yes, we can produce according to the tested result. We can also product base on your design.

6.Do you test your goods before delivery?2021-08-26T11:22:44+08:00

Yes, we will test 100% before delivery.

7.How do you make your business long-term and good relationship?2021-08-26T11:22:53+08:00

We keep good quality and competitive price to ensure our customers benefit. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

8.What is the working principle of the Glue Dispensing Machine?2021-08-26T11:24:59+08:00

Dispensing machine is an automatic machine and equipment that specializes in controlling fluid and dripping, coating, and potting the liquid on the surface of the product or inside the product. The glue dispenser is mainly used for glue and paint in the product process.

9.What is the difference between a glue dispenser and a potting machine?2021-08-26T11:25:18+08:00

Glue dispensers are generally suitable for small products or electronic components, which are more precise; the products of potting dispensers are generally larger.

10.What kind of glue does the dispenser generally use?2021-08-26T11:26:02+08:00

As long as it is a fluid with a viscosity within a certain range, it can be operated. The glue generally used in the dispenser includes red glue, hot melt glue, silica gel, grease and so on.

Technical Parameter

ModelSEC-400Z/ZH
Working ranges400(X)╳300(Y)╳100(Z)mm
Travel speed0-500mm/sec
Mixing accuracy±2%/
Dispensing accuracy±2%
Mixing ratio100:100~100:20 or 100:20~100:10 Adjustable ratio
 Dispensing speed1g/sec~15g/sec or 5g/sec~30g/sec
Operating methodMovement control system
Working viscosity<100000CPS
Metering methodStepper motor/Rotate plunger pump/Servo motor, piston pump
Transfer methodServo motor/ball-screw
Power supplyAC380V 50HZ 3.0KW
Machine dimension2350(L) ╳1600(W)╳2100(H)mm
Machine weightAbout 600KGn
Working environmentHumidity:20-90%, Temperature: 0-40℃
CCD visual cameraHigh definition fiducial CCD camera
ComputerComputer, monitor, mouse and keyboard
Operating systemWindows7
Control softwareSecond Fluent
Communication protocol of the front and rear machinesSMEMA
Machine dimensionL779*W1255*H1500mm
Machine weight800Kg
Power supplyAC220V,50/60Hz,2Kw
Air pressure0.65MPa±0.02MPa,0.2m³/h

Main configuration

Part

Unit

QTY

Note

PC computerSet1

Second Original

MonitorSet1

DELL

XYZ robotic systemSet1

Servo motor, ball-screw

Movement controlSet1

Second Original

Material tankPiece2

Tank size (option)

Metering pumpunit2

Screw pump/Gear pump/Piston pump (according to the materials)

Mixing valvePiece1

Static or Dynamic valve

Automated valve clean tankPiece1

Automatic clean

Vacuum pumpPiece1

Imported

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