Two Components Automatic Glue Dispenser Machine

Description

Features:

The system includes 2-part automatic material prepping and feeding system.
System equips with high-power vacuum pump to speed up work cycle.
Works with XYZ Cartesian dispensing robot.
Automatic refilling, degassing, metering, mixing, and dosing homogenously and continuously.
Control and operate by an industrial PC computer with Windows base dispensing software.
Powerful software allow to control vacuum levels, and various vacuum sequences.

Benefits:

Capable of working with high viscosity, extreme ratio AB materials that allows to save lot of costs.
With the system, it improves the casting, enrapturing output quality.
System equips with an inline conveyor to provide high level automation.
Flexible machine designed for easy set-up, suitable for various scale of productions.
Easy for production operating and managing.

Applying industry: Control panels, transformers, adapters, automotive electronics, battery cell, and others.

Introduction：

This is an intelligent automatic 2-part adhesive materials potting line, specially customized for the home appliance industry to encapsulating the home appliances’ control panels.

This line is operating by PC + PLC to control the whole line, the software operating interfaces are user-friendly, fully automatic production with 2-3 operators are able to manage the entire system, it provides high-level of automation solution.

The system is able to identify the product models automatically, automatic perform encapsulating, automatic curing, and automatic circulate of the pallets.

The production line is equipping with MES system, which allows to connect with the entire system and record production data. The data covers production quantity, equipment abnormality, abnormal time and others (allow to customize).

The whole line is equipped with two sets of smart-imaging systems, which can automatically identify the product types and automatically call-out the corresponded dispensing programs after scanning the code in the beginning.

And after the product enter the dispensing section, another smart-imaging systems will scan and keep tracking, it will automatically identify the dispensing trajectories and perform automatic potting / encapsulating, after that the product is automatically send to be cured, and the pallet is automatically recirculating to the front for reload without manual intervention, thereby the system achieving a full process of SMART production.

PRODUCT DETAILS

Supporting Systems

Material

Two parts silicone, resin, epoxy, polyurethane and other AB fluids, adhesive glues material that require to be automatic degassing, mixing, potting, casting base on ratio and dosing continuously, homogenously.

MANUFACTURING

As two-component materials' applications are getting more and more important for various types of manufacturing demands, the needs of the automated mixing and potting machines are increased also.

2-components adhesive glue automated vacuum casting encapsulating potting machine

2-components automated vacuum casting encapsulating potting production line

CASE

In this case, customer is using 2-parts AB adhesive materials to cast the electronic component for water, moisture, air, shock proofs, also heat dissipating as well as confidential design protection. After completed, we cut-off some units to check and see inside, the machine has done very good job in casting process, there’s no air-hole or material short-filling. The vacuum casting system equips with an automatic CNC Cartesian robot inside the vacuum box, onboard AB materials’ prepping tanks, and a powerful vacuum pump. Once the product is loaded, operator presses START button, the machine will shut the glass-door, automatic perform vacuuming, material feeding, the robot perform dispensing according to the trajectories till complete and released vacuum to open glass-door. The system is able to perform complete vacuum casting process automatically, and free the operator for other work.

SOLUTION

Material

Two parts silicone, resin, epoxy, polyurethean and other fluids with big tanks or barrels of materials.

This machine is designed and built for the two components (2 parts) materials that need to be mixing together base on the ratio automatically. The machine equips with CNC automatic dispensing robot, which able to perform automatic dispensing efficiently and effectively without operator. The system comes with two tanks (15, 30, or 70 liters as the standard, option for custmization).

Control

1. The machine is user friendly, and operating by Window base software.

2.The software is design and developed by Second Intelligent.

3.With over 15 years in dispensing and potting, the software has included all of the functions that meets dispensing and potting needs. And it has been fine tuned and debugged well to provide good quality output.

4.The software has English instruction, and we welcome your language as well.

5.It is absolutely user friendly. With this computer system, it comes with an internet remote control access function, this allow us to help operator to conduct troubleshooting of the software, and can be used as an online instruction as well. It is welcomed, easy and helpful for international service and support.

LED Driver, Power-supply

Our two-component vacuum chamber potting machine is often used in the LED driver, power supply dispensing, with this encapsulated process, the product is heat dissipation, moisture-proof, waterproof, and flame retardant.

EMI, FIP, TIM

EMI and FIP dispensing techniques are widely use in the telecommunication and transportation industries. With the rapid development of communications, electric vehicles, and personal wireless electronic gadgets, these products are often required to connect and interact between each others. However, the signals sometimes interfere with the others, so need to be filtered or shielded. To improve and control the electromagnetic signals, engineers can redesign the entire product, or it can apply EMI shielding materials to filter or shield. Shielding is relatively economical and easy to achieve, it is done basically by adding shielding gasket. Our dispensing machine can directly produce different sizes of triangular shapes or D-shape filtering gaskets, these gaskets can appear in different shapes and is directly applying to the products. The dispensing machine equips with special adhesive material dispensing valve to apply directly, and without post-processing. The machine is intelligent, precise, but user-friendly, without complicated installation, or setup. In addition to the above functions, this type of dispenser equipment can also dispense FIP adhesive glue, and thermal interface material. The equipment is not only precise, but also multi-purpose, which is convenient for various type of storage battery, and electronic product applications.

EMS, Underfill

Dispensing equipment are important for various EMS (electronic manufacturing service) productions. Electronic product processing service industry is indispensable to modern life, because many products are now equips with electronic and become more intelligent. These products are becoming more and more complex, precise and tiny in size. And for consumer product, their production volume also in large production and fast turnover. Therefore, it is necessary to use automated equipment, or even fully automated production lines to produce to meet apply the materials. With the automatic dispensing robots, it is possible to catch up with the capacity and demands. And more importantly, to improve economic efficiency to maximize economic of scale, and so to reduce unit prices to enhance competition. Very often in this type of production, the uses of dispensing machines or equipment is inseparable. In this production process, the glue dispenser is usually used to assist in the functions of fixing, connecting, protecting, dissipating heat and so on between parts and components. Our glue dispensers can directly add the relevant materials to the specified positions accurately and quickly as required.

Casting, Encapsulating

Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).

FAQ

1.Are you trading company or manufacturer?ehaitech2021-08-26T11:19:43+08:00

1.Are you trading company or manufacturer?

We are direct manufacturer.

2.What is your terms of packing?ehaitech2021-08-26T11:20:44+08:00

2.What is your terms of packing?

Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.

3.What is your terms of payment?ehaitech2021-08-26T11:21:07+08:00

3.What is your terms of payment?

Depends on terms and conditions, negotiable.

4.What is your terms of delivery?ehaitech2021-08-26T11:24:19+08:00

4.What is your terms of delivery?

EXW, FOB,CIF…

5.Can you produce according to the sample testing?ehaitech2021-08-26T11:22:35+08:00

5.Can you produce according to the sample testing?

Yes, we can produce according to the tested result. We can also product base on your design.

6.Do you test your goods before delivery?ehaitech2021-08-26T11:22:44+08:00

6.Do you test your goods before delivery?

Yes, we will test 100% before delivery.

7.How do you make your business long-term and good relationship?ehaitech2021-08-26T11:22:53+08:00

7.How do you make your business long-term and good relationship?

We keep good quality and competitive price to ensure our customers benefit. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

8.What is the working principle of the Glue Dispensing Machine?ehaitech2021-08-26T11:24:59+08:00

8.What is the working principle of the Glue Dispensing Machine?

Dispensing machine is an automatic machine and equipment that specializes in controlling fluid and dripping, coating, and potting the liquid on the surface of the product or inside the product. The glue dispenser is mainly used for glue and paint in the product process.

9.What is the difference between a glue dispenser and a potting machine?ehaitech2021-08-26T11:25:18+08:00

9.What is the difference between a glue dispenser and a potting machine?

Glue dispensers are generally suitable for small products or electronic components, which are more precise; the products of potting dispensers are generally larger.

10.What kind of glue does the dispenser generally use?ehaitech2021-08-26T11:26:02+08:00

10.What kind of glue does the dispenser generally use?

As long as it is a fluid with a viscosity within a certain range, it can be operated. The glue generally used in the dispenser includes red glue, hot melt glue, silica gel, grease and so on.

Technical Parameter

Model	SEC-400Z/ZH
Working ranges	400(X)╳300(Y)╳100(Z)mm
Travel speed	0-500mm/sec
Mixing accuracy	±2%/
Dispensing accuracy	±2%
Mixing ratio	100：100～100：20 or 100：20~100：10 Adjustable ratio
Dispensing speed	1g/sec～15g/sec or 5g/sec～30g/sec
Operating method	Movement control system
Working viscosity	<100000CPS
Metering method	Stepper motor/Rotate plunger pump/Servo motor, piston pump
Transfer method	Servo motor/ball-screw
Power supply	AC380V 50HZ 3.0KW
Machine dimension	2350(L) ╳1600(W)╳2100(H)mm
Machine weight	About 600KGn

Working environment	Humidity：20-90%， Temperature: 0-40℃
CCD visual camera	High definition fiducial CCD camera

Computer	Computer, monitor, mouse and keyboard
Operating system	Windows7
Control software	Second Fluent
Communication protocol of the front and rear machines	SMEMA
Machine dimension	L779W1255H1500mm
Machine weight	800Kg

Power supply	AC220V,50/60Hz,2Kw
Air pressure	0.65MPa±0.02MPa，0.2m³/h

Main configuration

Part	Unit	QTY	Note
PC computer	Set	1	Second Original
Monitor	Set	1	DELL
XYZ robotic system	Set	1	Servo motor, ball-screw
Movement control	Set	1	Second Original
Material tank	Piece	2	Tank size (option)
Metering pump	unit	2	Screw pump/Gear pump/Piston pump (according to the materials)
Mixing valve	Piece	1	Static or Dynamic valve
Automated valve clean tank	Piece	1	Automatic clean
Vacuum pump	Piece	1	Imported