The main application industries and advantages of two-component potting machine
In modern industrial production, amidst the wave of precision manufacturing and industrial automation, glue dispensing machines act like an “invisible hand,” quietly reshaping the core processes of modern production. From the precise encapsulation of microelectronic components to the reliable sealing of power systems in new energy vehicles, from sterile protection in medical equipment to long-term stable —— dispensing technology for photovoltaic modules, these machines stand out with their efficiency, accuracy, and high adaptability, serving as a bridge between material science and industrial applications.
Automatic dual two-component potting machine SEC-S3030-C
· The unique motion controller of Second Intelligent, combined with advanced algorithms and high-precision three-axis manipulator, can realize three-dimensional high-speed and accurate motion
· By accurately controlling the metering motor, the precise proportion of two-component glue, automatic mixing and automatic quantitative glue are achieved
It has vacuum feeding and vacuum degassing, and can be equipped with heating, stirring, automatic cleaning, pressure monitoring and other functions to cope with various complex glue environments
The operating system is stable, the operation interface is friendly, and the cost performance is high!
1. Main application industries
a. Electronics industry
Gelling machine is mainly used in electronic manufacturing for the packaging, fixing and protection of electronic components, such as:
PCB board filling: accurately fill around the chip, to play a role of moisture-proof, dust-proof and insulation.
LED products: including LED display, light bar, module, etc., the filling can improve the water resistance and durability.
Consumer electronics: such as sealing and protection of mobile phones, TVS and computers.
b. The automobile industry
Component bonding and sealing: the filling of headlights, instrument panel and electronic control module to enhance the sealing performance and shock resistance.
Power system: the injection of key components such as engine and brake system to improve strength and durability.
c. Healthcare industry
Medical device packaging: injection, infusion and other medical equipment sealing to ensure sterility and biocompatibility.
d. New energy and power industry
Solar photovoltaic panels: The filling is used for sealing and protection to improve the stability of photovoltaic panels in harsh environments.
Batteries and capacitors: such as the packaging of ultracapacitors and batteries to ensure safety and longevity.
Transformer and inductor: the coil is filled with glue to enhance insulation and anti-interference ability.
e. Aerospace and industrial manufacturing
Aircraft components: sealing and bonding of wings and fuselage to improve structural strength and pressure resistance.
Industrial automation adhesive dispensing equipment: precision parts are fixed with glue to ensure long-term stable operation of the equipment.
f. Home appliances and furniture industry
Home appliance parts: refrigerators, air conditioners, washing machines and other electrical appliances are filled with glue to enhance the sealing and durability.
Furniture manufacturing: plywood furniture bonding and edge sealing process.
g. Other industries
Engineering field: glue injection for buildings and Bridges to improve structural stability.
Motor and sensor: the internal components are protected by injection molding to adapt to complex working conditions.
2.the main advantages of dual liquid potting machine
a. High precision and consistency
Precise control: through precision metering pump, pressure sensor and automation system, the amount of glue (±2% error), the precise control of the dispensing path, to avoid the error of manual operation.
b. Efficient production
Automatic operation: supports 24-hour continuous production, up to 3-5 times the speed of manual operation (for example, LED strip filling speed up to 3000 / hour).
Multi-tasking: Some models can handle multiple workstations at the same time, suitable for assembly line operations.
c. Material saving and cost optimization
Reduce waste: The closed-loop control system avoids glue overflow or excessive use, saving material costs (typical savings of 10-30%).
Low labor cost: one equipment can replace 2-3 skilled workers, long-term use significantly reduces the dependence on labor.
d. Adapt to complex processes
Multi-material compatibility: can process epoxy resin, silicone, UV glue, thermal conductive adhesive and other kinds of adhesives to meet the needs of different industries.
Complex path programming: supports 3D trajectory potting (such as curved surface, irregular structure), suitable for automotive headlights, aviation parts and other irregular workpiece.
e. High quality stability
Improved yield: By avoiding human errors (such as missing glue and bubbles) through automation, the product qualification rate is increased to more than 99%.
Strong environmental adaptability: the constant temperature and pressure system ensures the stability of glue flow, which is not affected by the fluctuation of temperature and humidity in the workshop.
f. Safety and environmental protection
Reduce exposure risk: automated operations reduce the probability of workers being exposed to toxic adhesives (such as epoxy resins).
Controllable waste: equipped with glue recycling system to reduce pollution emissions and meet ISO 14001 environmental standards.
g. Flexibility and intelligence
Rapid type change: modular design supports the rapid switching of different needles and glue supply systems (type change time <15 minutes).
Data traceability: The Internet of Things function records production parameters (such as glue quantity and temperature) for quality traceability and process optimization.
3. Examples of industry application advantages
Electronic industry: the thickness accuracy of chip packaging adhesive is ±0.05mm to avoid short circuit risk.
Automobile industry: the sealing line of the headlight is uniform without break point, and the weather resistance is increased by 50%.
New energy industry: the thickness error of photovoltaic panel filling is less than 2%, which prolongs the outdoor service life.
Second Intelligent has played an important role in theresearch, development, manufacturing, pre-sales and after-sales services of fluid dispensing robot, Two Component Glue Potting Machine and coating solutions which range from various types of automatic fluid dispensing, potting, two-component potting machines and coating machines with desktop, free-standing, inline or cobot combined systems, and widely used in global electrical, electronics, home appliances, automobile, telecom, pharmaceutical, automotive electronics, semiconductor, aerospace, LED and more.
