What are the applications of desktop dispensing machines in the consumer electronics industry?
The desktop dispenser works by using pressure to push the glue or fluid out of the container and applying the fluid spot to the target surface through a needle or jet head. Specifically, when air pressure is applied to the container, the glue or fluid is pushed out of the container, and when it passes through the needle or jet head, the glue or fluid is further compressed and forms fine droplets. After the droplet is formed, the needle or jet head is quickly removed from the droplet and returned to its original position, where the droplet is precisely coated onto the target surface.
In the dispensing process, through the control system can accurately control the position of the droplets, the size and speed, so as to realize high precision coating effect. At the same time, the benchtop dispensing machine can also be equipped with a variety of accessories, such as workbench, rotating shaft, mechanical arm, etc., to achieve automation and intelligent operation, improve production efficiency and product quality.
Desktop glue dispensing machine robot SEC-E480
Desktop glue dispensing machine robot SEC-E480SV with CCD visual
Second Intelligent Desktop Glue Dispensing Machine SEC-E480SV adopts high-precision servo motor + grinding ball screw, which can ensure accuracy while having higher cost performance. It is also equipped with CCD visual height measurement, which makes programming more efficient and more accurate. It is an aviation aluminum alloy die-casting one-piece design desktop glue dispensing machine, which is more solid, more stable, with double rotating stations, small and flexible.
Desktop glue dispensers are widely used in the consumer electronics industry, mainly in the following aspects:
1.Bonding and fixing of components
● Mobile phone manufacturing:
In mobile phone production, it is used to accurately bond and fix small circuit boards, cameras, speakers, microphones and other components to the body. Ensure that the positions of each component are accurate and the connections are firm, and improve the overall performance and reliability of the mobile phone. For example, the camera is accurately fixed at the designated position on the back of the mobile phone to ensure the normal use of the camera function.
● Tablet manufacturing:
For large-size screens, batteries, motherboards and other components in tablet computers, desktop glue dispensers can provide high-precision glue application to firmly assemble these components together to prevent loosening, displacement and other problems during use, and also help improve the appearance quality of tablet computers.
● Wearable device manufacturing:
In the production of wearable devices such as smart watches and bracelets, it can be used to bond dials, straps, sensors and other components. Since wearable devices have strict requirements on volume and weight, the small glue volume and high-precision dispensing characteristics of the desktop dispensing machine can meet their refined production process requirements and ensure the comfort and durability of the product.
2.Packaging protection
Chip packaging: In the chip packaging process of consumer electronic products, glue can be accurately applied on the chip surface or between the chip and the packaging substrate to play a protective role such as sealing, moisture-proof, dust-proof, and corrosion-proof, extending the service life of the chip and improving the stability and reliability of the product. For example, the packaging of chips such as computer CPUs and mobile phone processors will use desktop glue dispensers.
Electronic component packaging: For some small electronic components, such as resistors, capacitors, inductors, etc., desktop glue dispensers can form a thin layer of glue protection on their surface to prevent the components from being damaged by the external environment, and also help improve the insulation and heat dissipation performance of the components.
3.Display manufacturing
Liquid crystal display (LCD) manufacturing: In the production of LCD display screens, it is used for frame sealing, electrode connection and other links. By precisely controlling the amount and position of glue coating, the sealing of the display screen is ensured, moisture and oxygen are prevented from entering the screen to affect the display effect, and a narrow frame design can be achieved to increase the screen ratio of the display screen.
Organic light-emitting diode display (OLED) manufacturing: The production process of OLED display screens is more complicated, and the requirements for glue dispensing accuracy are also higher. The desktop dispensing machine can accurately coat various functional materials on the substrate, such as the light-emitting layer, the conductive layer, etc., during the preparation process of the OLED display screen, ensuring the uniformity and consistency of the display screen and improving the display quality and brightness.
4.Keyboard manufacturing:
In the production of mechanical keyboards or membrane keyboards, it can be used for bonding keys and keycaps, as well as fixing the keyboard base and key shaft to ensure the feel and service life of the keys.
Double Y platform, double station Glue Dispensing Machine SEC-E580
Glue Dispensing Machine SEC-E580
Second Intelligent Desktop Glue dispensing Machine SEC-E580 has achieved the transition from manual gluing to semi-automation. It is the largest desktop dispensing machine. It adopts aviation aluminum alloy casting design and one-piece molding processing, with high strength and stable operation. The X/Y axis transmission assembly is directly installed on the casting. It can reduce the number of parts and improve assembly efficiency. It is small and flexible to ensure precision. It can expand double Y double rotation to realize six-axis alternating gluing function, which can greatly improve work efficiency. It is equipped with CCD visual height measurement, which makes programming more efficient and more accurate.
5.Earphone manufacturing:
For in-ear earphones, headphones and other products, glue can be accurately applied to the sound unit, shell and other parts of the earphone to achieve waterproof, dustproof, noise reduction and other functions, while improving the wearing comfort and aesthetics of the product.
Other applications
Optical instrument manufacturing: In the production of optical instruments such as optical lenses and microscopes, it is used for the bonding and fixing of lenses and the packaging of optical components to ensure the accuracy and stability of the optical system.
Micro motor manufacturing: In the production of micro motors, it can be used for the bonding and fixing of motor rotors, stators and other components, as well as the sealing and protection of motors to improve the performance and reliability of motors.
In short, glue dispensing robot, with their high precision, high efficiency and strong flexibility, play an important role in many fields of the consumer electronics industry, providing strong support for improving product quality and production efficiency. With the continuous advancement of science and technology, the application prospects of desktop dispensing machines will be broader.
Second Intelligent has played an important role in theresearch, development, manufacturing, pre-sales and after-sales services of fluid dispensing robot, potting and coating solutions which range from various types of automatic fluid dispensing, potting, two-component potting machines and coating machines with desktop, free-standing, inline or cobot combined systems, and widely used in global electrical, electronics, home appliances, automobile, telecom, pharmaceutical, automotive electronics, semiconductor, aerospace, LED and more.
