What are the applications of intelligent glue potting production line in the home appliance industry?
The intelligent glue potting production line is widely used in the home appliance industry. It mainly improves the sealing, shock resistance, thermal conductivity and structural strength of home appliances through automated, high-precision glue (such as sealant, thermal conductive glue, structural glue, etc.) dispensing and filling processes. The following are specific application scenarios and advantages:
1.Waterproof sealing treatment
Applied products: washing machines, dishwashers, water heaters, air conditioner outdoor units, etc.
Function: Filling glue in the joints of electrical housings, circuit boards, wiring terminals, etc. to prevent water vapor and dust from invading and improve the IP protection level.
Intelligent advantages: The visual positioning system automatically identifies the glue filling position, and the 3D path planning adapts to complex structures to avoid manual leakage or overflow of glue.
Vacuum potting technology
Inline vacuum potting machine: For example, the SEC-S400-ZL/ZHL ensures no air bubbles remain in the adhesive during potting through rapid vacuum extraction and high sealing performance, reducing leakage caused by bubbles.
Smart production line integration:
Vacuum potting production line: By integrating MES systems for data collection and uploading, it covers key data such as production quantities and equipment exceptions, enabling real-time monitoring of the potting process and timely resolution of stringing and leakage issues.
2.Fixation and protection of electronic components
Applied products: refrigerator control panels, microwave oven circuits, smart home appliance main control modules, etc.
Function: Bond and fix components on PCB boards, or perform overall potting protection to avoid short circuits or desoldering caused by vibration and moisture.
Intelligent advantages: High-precision piezoelectric valve controls micro-dispensing to avoid glue contamination of sensitive components; real-time monitoring of glue volume to ensure consistency.
Automatic In-Line Vacuum Glue Potting Machines Production Line
3.Heat conduction and heat dissipation management
Applied products: LED TV backlight module, power adapter, induction cooker heat dissipation components.
Function: Fill with thermal conductive silicone to transfer the heat of heating components (such as power chips) to the heat sink to extend life.
Intelligent advantages: Temperature sensor feedback adjusts the glue thickness to ensure thermal efficiency; two-component glue is automatically mixed and proportioned.
4.Structural bonding and shock absorption
Applied products: refrigerator compressor fixing, vacuum cleaner motor assembly, fan blade bonding.
Function: Replace screws or welding, reduce noise and vibration, and reduce weight.
Intelligent advantages: The robot arm operates at multiple angles to adapt to complex assembly lines; the force control system ensures the uniformity of the glue layer.
5.Aesthetics and surface treatment
Applied products: smart speaker edge sealing, oven panel bonding.
Function: Hide the seams and improve the appearance texture; some transparent glue is used for decorative packaging (such as LED indication area).
Intelligent advantages: Laser ranging accurately controls the width of the glue line to avoid burr problems caused by manual operation.
The core advantages of intelligent glue pottling:
1.Efficiency improvement: 24-hour continuous operation, the speed can reach 3-5 times that of manual operation.
2.Stable quality: reduce defects such as bubbles and glue breakage, and the glue utilization rate reaches more than 95%.
3.Flexible production: quickly switch the glue filling scheme of different home appliance models through software.
4.Data traceability:record process parameters (such as glue quantity, temperature, time), and support quality traceability.
Typical case
Air conditioning motor potting: fully automatic line completes coil thermal conductive glue filling, and the temperature resistance is increased to more than 150℃.
Smart toilet circuit board: automatic spraying of three-proof glue (moisture-proof, mildew-proof, and salt spray-proof), the failure rate is reduced by 60%.
Washing machine door seal: multi-axis robot cooperates with visual system to realize precise glue coating on three-dimensional curved surfaces.
Future trends
1.AI optimization:analyze the glue curing effect through machine learning and dynamically adjust parameters.
2.Green process: cooperate with low-VOC environmentally friendly glue to meet RoHS standards.
3.Modular design: seamlessly integrated with home appliance assembly lines, supporting small batch customized production.
Intelligent glue filling technology is becoming a key link in the intelligent manufacturing of home appliances, especially in high-end, waterproof and high-reliability products.
Second Intelligent has played an important role in theresearch, development, manufacturing, pre-sales and after-sales services of fluid dispensing robot, potting and coating solutions which range from various types of automatic fluid dispensing, potting, two-component potting machines and coating machines with desktop, free-standing, inline or cobot combined systems, and widely used in global electrical, electronics, home appliances, automobile, telecom, pharmaceutical, automotive electronics, semiconductor, aerospace, LED and more.
