Integrated line – 2-parts adhesive materials auto mixing and potting – vacuum casting, potting, encapsulating
Two component Automatic Adhesive Vacuum Potting Machines SEC-2parts-CASTINGLINE
Description
Features:
- The system includes 2-part automatic material prepping and feeding system.
- System equips with high-power vacuum pump to speed up work cycle.
- Works with XYZ Cartesian dispensing robot.
- Automatic refilling, degassing, metering, mixing, and dosing homogenously and continuously.
- Control and operate by an industrial PC computer with Windows base dispensing software.
- Powerful software allow to control vacuum levels, and various vacuum sequences.
Benefits:
- Capable of working with high viscosity, extreme ratio AB materials that allows to save lot of costs.
- With the system, it improves the casting, enrapturing output quality.
- System equips with an inline conveyor to provide high level automation.
- Flexible machine designed for easy set-up, suitable for various scale of productions.
- Easy for production operating and managing.
Applying industry: Micro-electronic components, relays, magnets, coils, capacitors, motors, transformers, automotive electronics, adapters, and other high quality products.
Introduction：
The vacuum adhesive material potting, casting, encapsulating production line is mainly composed of 2-part materials automatic prepping and feeding machine, high power vacuum pump, product-prepping station with pallet-elevator, vacuum potting machine, curing furnace, product-collecting station with pallet-elevator, and an automatic pallet-circulate system. The production line adopts inline vacuumed chamber machine, it equips with three sets of automatic lifting doors to provide effective in-and-out products’ conveying, and has good air tightness. With these machines, it forms a high-level of automation adhesive materials casting system.
Inline vacuum box, and realize the functions of automatic glue filling, automatic pressure maintenance, vacuum glue bubble and other functions, equipped with good quality Germany join-venture technology vacuum pump, the pumping rate can reach 200m³/H, it helps speed up the cycle time and meets the high UPH capacity.
To better manage and control of the entire process and production, the system presets with MES interface, which allow for easy and effective connecting with the system to uploading details data. The data covers production quantity, equipment abnormality, abnormal time and other data, these are good for management and strategy review.
PRODUCT DETAILS
Supporting Systems
Material
Two parts silicone, resin, epoxy, polyurethane and other AB fluids, adhesive glues material that require to be automatic degassing, mixing, potting, casting base on ratio and dosing continuously, homogenously.
MANUFACTURING
As two-component materials' applications are getting more and more important for various types of manufacturing demands, the needs of the automated mixing and potting machines are increased also.
CASE
In this case, customer is using 2-parts AB adhesive materials to cast the electronic component for water, moisture, air, shock proofs, also heat dissipating as well as confidential design protection. After completed, we cut-off some units to check and see inside, the machine has done very good job in casting process, there’s no air-hole or material short-filling. The vacuum casting system equips with an automatic CNC Cartesian robot inside the vacuum box, onboard AB materials’ prepping tanks, and a powerful vacuum pump. Once the product is loaded, operator presses START button, the machine will shut the glass-door, automatic perform vacuuming, material feeding, the robot perform dispensing according to the trajectories till complete and released vacuum to open glass-door. The system is able to perform complete vacuum casting process automatically, and free the operator for other work.
SOLUTION
Material
Two parts silicone, resin, epoxy, polyurethean and other fluids with big tanks or barrels of materials.
This machine is designed and built for the two components (2 parts) materials that need to be mixing together base on the ratio automatically. The machine equips with CNC automatic dispensing robot, which able to perform automatic dispensing efficiently and effectively without operator. The system comes with two tanks (15, 30, or 70 liters as the standard, option for custmization).
Control
1. The machine is user friendly, and operating by Window base software.
2.The software is design and developed by Second Intelligent.
3.With over 15 years in dispensing and potting, the software has included all of the functions that meets dispensing and potting needs. And it has been fine tuned and debugged well to provide good quality output.
4.The software has English instruction, and we welcome your language as well.
5.It is absolutely user friendly. With this computer system, it comes with an internet remote control access function, this allow us to help operator to conduct troubleshooting of the software, and can be used as an online instruction as well. It is welcomed, easy and helpful for international service and support.
FAQ
1.Are you trading company or manufacturer?ehaitech2021-08-26T11:19:43+08:00
We are direct manufacturer.
2.What is your terms of packing?ehaitech2021-08-26T11:20:44+08:00
Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.
3.What is your terms of payment?ehaitech2021-08-26T11:21:07+08:00
Depends on terms and conditions, negotiable.
5.Can you produce according to the sample testing?ehaitech2021-08-26T11:22:35+08:00
Yes, we can produce according to the tested result. We can also product base on your design.
6.Do you test your goods before delivery?ehaitech2021-08-26T11:22:44+08:00
Yes, we will test 100% before delivery.
7.How do you make your business long-term and good relationship?ehaitech2021-08-26T11:22:53+08:00
We keep good quality and competitive price to ensure our customers benefit. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
8.What is the working principle of the Glue Dispensing Machine?ehaitech2021-08-26T11:24:59+08:00
Dispensing machine is an automatic machine and equipment that specializes in controlling fluid and dripping, coating, and potting the liquid on the surface of the product or inside the product. The glue dispenser is mainly used for glue and paint in the product process.
9.What is the difference between a glue dispenser and a potting machine?ehaitech2021-08-26T11:25:18+08:00
Glue dispensers are generally suitable for small products or electronic components, which are more precise; the products of potting dispensers are generally larger.
10.What kind of glue does the dispenser generally use?ehaitech2021-08-26T11:26:02+08:00
As long as it is a fluid with a viscosity within a certain range, it can be operated. The glue generally used in the dispenser includes red glue, hot melt glue, silica gel, grease and so on.
Technical Parameter
| Model | SEC-400Z/ZH |
| Working ranges | 400(X)╳300(Y)╳100(Z)mm |
| Travel speed | 0-500mm/sec |
| Mixing accuracy | ±2%/ |
| Dispensing accuracy | ±2% |
| Mixing ratio | 100：100～100：20 or 100：20~100：10 Adjustable ratio |
| Dispensing speed | 1g/sec～15g/sec or 5g/sec～30g/sec |
| Operating method | Movement control system |
| Working viscosity | <100000CPS |
| Metering method | Stepper motor/Rotate plunger pump/Servo motor, piston pump |
| Transfer method | Servo motor/ball-screw |
| Power supply | AC380V 50HZ 3.0KW |
| Machine dimension | 2350(L) ╳1600(W)╳2100(H)mm |
| Machine weight | About 600KGn |
| Working environment | Humidity：20-90%， Temperature: 0-40℃ |
| CCD visual camera | High definition fiducial CCD camera |
| Computer | Computer, monitor, mouse and keyboard |
| Operating system | Windows7 |
| Control software | Second Fluent |
| Communication protocol of the front and rear machines | SMEMA |
| Machine dimension | L779*W1255*H1500mm |
| Machine weight | 800Kg |
| Power supply | AC220V,50/60Hz,2Kw |
| Air pressure | 0.65MPa±0.02MPa，0.2m³/h |
Main configuration
| Part | Unit | QTY | Note |
| PC computer | Set | 1 | Second Original |
| Monitor | Set | 1 | DELL |
| XYZ robotic system | Set | 1 | Servo motor, ball-screw |
| Movement control | Set | 1 | Second Original |
| Material tank | Piece | 2 | Tank size (option) |
| Metering pump | unit | 2 | Screw pump/Gear pump/Piston pump (according to the materials) |
| Mixing valve | Piece | 1 | Static or Dynamic valve |
| Automated valve clean tank | Piece | 1 | Automatic clean |
| Vacuum pump | Piece | 1 | Imported |
INQUIRY FORM
