This is an automatic 2-part materials mixing and potting machine. It is able to mix and dispense two component adhesive materials homogenously and continuously. This model machine is especially equips with a 1500mm length of dispensing table, it is suitable for to dispense various lighting products, long size filters, battery packs, and other dispensing products with long length.
SEC-S1500D-HMI
Description
Features:
- Works with XYZ Cartesian dispensing robot.
- Automatic refilling, degassing, metering, mixing, and dosing homogenously and continuously.
- Control and operate by HMI touchscreen or industrial PC computer with Windows base dispensing software.
- With 1500mm long dispensing table.
Benefits:
- With 1500x300mm long dispensing table, especially designed for big and long dispensing table.
- Utilizing long range dispensing robot to provide constancy and consistence dispense.
- Faster cycle time and with precisely and unify output each dose.
- Reduces materials waste or product waste.
- Easy for production operating and managing.
- User-friendly and low maintenance machine.
Specifications:
Model | SEC-S1500D |
Dispensing range (max.) | 1500(X)╳300(Y)╳100(Z)mm |
Travel speed | 0-300mm/sec |
Mixing accuracy | ±2% |
Dosing accuracy | ±2% |
Mixing ratio | 100：100～100：20 or 100：20~100：10 adjustable |
Dosing speed | 1g/sec～15g/sec or 5g/sec～30g/sec |
Workable viscosity | <100000CPS |
Operating system | PC computer or HMI touchscreen |
Metering system | Step motor + Gear pump / Screw ump, or servo + piston pump |
Travel/transporting system | Micro step motor + synchronize belt (option for servo motor + lead-screw) |
Power supply | AC220V 50HZ 2.5KW |
Machine footprint | 2000(L) ╳1200(W)╳1700(H)mm |
Machine weight | About 350KG |
Working environment | Temp.：0-40℃，Humidity：20-90% |
Included functions:
1 | Material automatic refill pump (automatic draw material into machine tank) |
2 | Degassing system (draw out air to make sure no bubble) |
3 | Upper and lower material level sensors (avoid too much or too little material) |
4 | Air filter (make sure incoming pressurized air is clean) |
5 | Buffer tank (catch accident spilled material) |
6 | Silica gel (for dehumidify) |
7 | XYZ axis dispensing robot |
Additional configurations / functions list (these are options base on materials and production requirements with additional cost) | |
1 | Available in touch screen operation |
2 | Available in 15, 30, 70 liters tanks’ sizes (customize is welcome with additional cost) |
3 | Available in Dynamic or Static valve (depends on materials) |
4 | Agitate motor (tank stir) |
5 | Tank heating jacket (Silicone heater with auto regulator) |
6 | Heating hoses (depends on materials) |
7 | Visual-assisting CCD camera, for simple trajectory design. When uses, operator do not need to look at nozzle, simply just look at the monitor to set the dispensing trajectory via the lens. (PLC control machine will not apply) |
8 | Automatic CCD fiducial camera, reading the marking points and perform automatic position correcting. (PLC control machine will not apply) |
9 | Mixing valve and mixing nozzle automatic flushing clean system |
10 | Pump pressure sensor (Monitoring the materials’ pump pressure, in case if over or under pressure, it will stop and alarm to alert) |
11 | Mixer tube clogging sensor (for dynamic valve, monitoring the mixing tube in case if clogged, it will alarm in 1-3 sec. to alert ) |
12 | Pump sizes, available in 3cc, 8cc, 12cc, 24cc, and so on… (it is determined by dosing speed, and volume) |
13 | Available in multiple dispensing valves or nozzles, such as 1, 2, 4, 6 |
14 | Secondary pumps (e.g. when transit material from a larger pump to a second pump with very small volume required, it is determined by the dosing volume) |
15 | Pallet or fixture (depends on) |
16 | Internet remote access (For PC computer model machine only) |
17 | Machine additional safety protection (Moving robot cover, or safety light curtain) |
PRODUCT DETAILS
Supporting Systems
Material
Two parts silicone, resin, epoxy, polyurethane and other AB fluids, adhesive glues material that require to be automatic degassing, mixing, potting, casting base on ratio and dosing continuously, homogenously.
MANUFACTURING
As two-component materials' applications are getting more and more important for various types of manufacturing demands, the needs of the automated mixing and potting machines are increased also.
CASE
In this case, customer needs to automatic mixing and potting adhesive materials on the 1 meter plus long LED strips lamps with 2-parts AB adhesive materials to seal off the LED lights for waterproof. Our engineer recommended S1500D. The machine has 1500mm long working range with 300mm width also. The machine also equip with multiple nozzles, so it can dispense many lamps at the same time. The machine equips with automatic CNC Cartesian robot, and AB materials onboard material prepping tanks. The machine provides automatic material drawing, degassing, metering, mixing, and dosing function, which allows the machine to perform automatically and free the operator for other work. Moreover, dosing materials on such small items can cause repeating work-injury, so with robot, it is safe and effective. Contact us for free evaluation and proposal.
SOLUTION
Material
Two parts silicone, resin, epoxy, polyurethean and other fluids with big tanks or barrels of materials.
This machine is designed and built for the two components (2 parts) materials that need to be mixing together base on the ratio automatically. The machine equips with CNC automatic dispensing robot, which able to perform automatic dispensing efficiently and effectively without operator. The system comes with two tanks (15, 30, or 70 liters as the standard, option for custmization).
Control
1. The machine is user friendly, and operating by Window base software.
2.The software is design and developed by Second Intelligent.
3.With over 15 years in dispensing and potting, the software has included all of the functions that meets dispensing and potting needs. And it has been fine tuned and debugged well to provide good quality output.
4.The software has English instruction, and we welcome your language as well.
5.It is absolutely user friendly. With this computer system, it comes with an internet remote control access function, this allow us to help operator to conduct troubleshooting of the software, and can be used as an online instruction as well. It is welcomed, easy and helpful for international service and support.
FAQ
1.Are you trading company or manufacturer?ehaitech2021-08-26T11:19:43+08:00
We are direct manufacturer.
2.What is your terms of packing?ehaitech2021-08-26T11:20:44+08:00
Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.
3.What is your terms of payment?ehaitech2021-08-26T11:21:07+08:00
Depends on terms and conditions, negotiable.
5.Can you produce according to the sample testing?ehaitech2021-08-26T11:22:35+08:00
Yes, we can produce according to the tested result. We can also product base on your design.
6.Do you test your goods before delivery?ehaitech2021-08-26T11:22:44+08:00
Yes, we will test 100% before delivery.
7.How do you make your business long-term and good relationship?ehaitech2021-08-26T11:22:53+08:00
We keep good quality and competitive price to ensure our customers benefit. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
8.What is the working principle of the Glue Dispensing Machine?ehaitech2021-08-26T11:24:59+08:00
Dispensing machine is an automatic machine and equipment that specializes in controlling fluid and dripping, coating, and potting the liquid on the surface of the product or inside the product. The glue dispenser is mainly used for glue and paint in the product process.
9.What is the difference between a glue dispenser and a potting machine?ehaitech2021-08-26T11:25:18+08:00
Glue dispensers are generally suitable for small products or electronic components, which are more precise; the products of potting dispensers are generally larger.
10.What kind of glue does the dispenser generally use?ehaitech2021-08-26T11:26:02+08:00
As long as it is a fluid with a viscosity within a certain range, it can be operated. The glue generally used in the dispenser includes red glue, hot melt glue, silica gel, grease and so on.
Technical Parameter
| Model | SEC-400Z/ZH |
| Working ranges | 400(X)╳300(Y)╳100(Z)mm |
| Travel speed | 0-500mm/sec |
| Mixing accuracy | ±2%/ |
| Dispensing accuracy | ±2% |
| Mixing ratio | 100：100～100：20 or 100：20~100：10 Adjustable ratio |
| Dispensing speed | 1g/sec～15g/sec or 5g/sec～30g/sec |
| Operating method | Movement control system |
| Working viscosity | <100000CPS |
| Metering method | Stepper motor/Rotate plunger pump/Servo motor, piston pump |
| Transfer method | Servo motor/ball-screw |
| Power supply | AC380V 50HZ 3.0KW |
| Machine dimension | 2350(L) ╳1600(W)╳2100(H)mm |
| Machine weight | About 600KGn |
| Working environment | Humidity：20-90%， Temperature: 0-40℃ |
| CCD visual camera | High definition fiducial CCD camera |
| Computer | Computer, monitor, mouse and keyboard |
| Operating system | Windows7 |
| Control software | Second Fluent |
| Communication protocol of the front and rear machines | SMEMA |
| Machine dimension | L779*W1255*H1500mm |
| Machine weight | 800Kg |
| Power supply | AC220V,50/60Hz,2Kw |
| Air pressure | 0.65MPa±0.02MPa，0.2m³/h |
Main configuration
| Part | Unit | QTY | Note |
| PC computer | Set | 1 | Second Original |
| Monitor | Set | 1 | DELL |
| XYZ robotic system | Set | 1 | Servo motor, ball-screw |
| Movement control | Set | 1 | Second Original |
| Material tank | Piece | 2 | Tank size (option) |
| Metering pump | unit | 2 | Screw pump/Gear pump/Piston pump (according to the materials) |
| Mixing valve | Piece | 1 | Static or Dynamic valve |
| Automated valve clean tank | Piece | 1 | Automatic clean |
| Vacuum pump | Piece | 1 | Imported |
INQUIRY FORM
