This vacuum casting / encapsulating machine equips with an inline conveyor. It is able to adjoin with the front incoming machine, and connect to the curing machine at the back together to provide high capacity productions. With this system, it is able to reduce operators or completely without human interference in between the production. The system itself equips with 2-part materials automatic prepping, feeding, mixing, vacuuming, encapsulating, and conveying forward step by step accordingly.
Automatic Inline PCB Glue Vacuum Dispensing Potting Machine SEC-S400-ZL
Description
Features:
● IPC + Second intelligent motion control card integrated with advancedalgorithms, together with high-precision three-axis manipulator,realizes three-dimensional high-speed and precise movement.
● Using German vacuum pump, it has fast pumping speed and low noise.The vacuum chamber has high sealing performance and the vacuumdegree can be adjusted independently to ensure that the product isbubble-free.
● Adopting a two-stage valve design, the glue outlet head will not drip orleak glue in a vacuum environment; it is equipped with a fullyautomatic cleaning module that can clean the valve and mixing part,making the operation simple and convenient.
● Inline potting and rail conveying can be connected to equipment suchas docking stations and curing ovens to achieve fully automaticassembly line operations.
● Through precise control of the metering motor, it can achieve preciseproportioning, automatic mixing and automatic potting of two-component glue.
● With vacuum feeding, vacuum degassing, optional heating, stirring,automatic cleaning, pressure monitoring and other functions, can copewith a variety of complex glue environment.
Application :
Automatic potting in a vacuum environment has high product requirements and isusually used in automobile manufacturing, capacitor coils,
transformers, relays, powersupplies and other industries.
Benefits:
- Capable of working with high viscosity, extreme ratio AB materials that allows to save lot of costs.
- With the system, it improves the casting, enrapturing output quality.
- System equips with an inline conveyor to provide high level automation.
- Flexible machine designed for easy set-up, suitable for various scale of productions.
- Easy for production operating and managing.
Specifications:
| Model | SEC-S400-ZL/ZHL |
| Dispensing range (max.) | 400(X)×300(Y)×100(Z)mm |
| Movement speed | 0-500mm/s (×-Y) , 0-200mm/s (Z) |
| Mixing accuracy | ±2% |
| Dispensing accuracy | ±2% |
| Mixing ratio | 1: 1~5: 1 or 5: 1~ 10: 1 adjustable |
| Potting speed | 1g/s ~ 10g/s or 5g/s ~ 20g/s or 10g/s ~ 30g/s |
| Working viscosity | <100000cps |
| Operating system | IPC+ Monitor+ Second intelligent motion control card |
| Operating method | Inline fully atomatic |
| Anti-clogging timer | 0-9999s (adjustable) |
| Metering method | Step motor + Gear / Screw pump, Servo motor+ piston pump |
| Driving method | Servo motor + ball-screw |
| Power supply | AC380V 50HZ 9.0KW |
| Ultimate vacuum forvacuum chamber | 200Pa (2mbar) |
| Conveying method | Stepping motor+ speed chain |
| Machine dimension(main unit) | 1420(L)×1160(W)×2200(H)mm |
| Machine weight | About 1200KG |
| Working environment | Temp.: 0-40℃, Humidity: 20-90% |
Additional configurations / functions list (these are options base on materials and production requirements with additional cost) | |
1 | Available in touch screen operation |
2 | Available in 15, 30, 70 liters tanks’ sizes (customize is welcome with additional cost) |
3 | Available in Dynamic or Static valve (depends on materials) |
4 | Agitate motor (tank stir) |
5 | Tank heating jacket (Silicone heater with auto regulator) |
6 | Heating hoses (depends on materials) |
*7 | Visual-assisting CCD camera, for simple trajectory design. When uses, operator do not need to look at nozzle, simply just look at the monitor to set the dispensing trajectory via the lens. (PLC control machine will not apply) |
8 | Mixing valve and mixing nozzle automatic flushing clean system |
9 | Pump pressure sensor (Monitoring the materials’ pump pressure, in case if over or under pressure, it will stop and alarm to alert) |
10 | Mixer tube clogging sensor (for dynamic valve, monitoring the mixing tube in case if clogged, it will alarm in 1-3 sec. to alert ) |
11 | Pump sizes, available in 3cc, 8cc, 12cc, 24cc, and so on… (it is determined by dosing speed, and volume) |
12 | Available in multiple dispensing valves or nozzles, such as 1, 2, 4, 6 |
13 | Secondary pumps (e.g. when transit material from a larger pump to a second pump with very small volume required, it is determined by the dosing volume) |
14 | Pallet or fixture (depends on) |
15 | Internet remote access (For PC computer model machine only) |
16 | Machine additional safety protection (Moving robot cover, or safety light curtain) |
PRODUCT DETAILS
Supporting Systems
Material
Two parts silicone, resin, epoxy, polyurethane and other AB fluids, adhesive glues material that require to be automatic degassing, mixing, potting, casting base on ratio and dosing continuously, homogenously.
MANUFACTURING
As two-component materials' applications are getting more and more important for various types of manufacturing demands, the needs of the automated mixing and potting machines are increased also.
CASE
In this case, customer is using 2-parts AB adhesive materials to cast the electronic component for water, moisture, air, shock proofs, also heat dissipating as well as confidential design protection. After completed, we cut-off some units to check and see inside, the machine has done very good job in casting process, there’s no air-hole or material short-filling. The vacuum casting system equips with an automatic CNC Cartesian robot inside the vacuum box, onboard AB materials’ prepping tanks, and a powerful vacuum pump. Once the product is loaded, operator presses START button, the machine will shut the glass-door, automatic perform vacuuming, material feeding, the robot perform dispensing according to the trajectories till complete and released vacuum to open glass-door. The system is able to perform complete vacuum casting process automatically, and free the operator for other work.
SOLUTION
Material
Two parts silicone, resin, epoxy, polyurethean and other fluids with big tanks or barrels of materials.
This machine is designed and built for the two components (2 parts) materials that need to be mixing together base on the ratio automatically. The machine equips with CNC automatic dispensing robot, which able to perform automatic dispensing efficiently and effectively without operator. The system comes with two tanks (15, 30, or 70 liters as the standard, option for custmization).
Control
1. The machine is user friendly, and operating by Window base software.
2.The software is design and developed by Second Intelligent.
3.With over 15 years in dispensing and potting, the software has included all of the functions that meets dispensing and potting needs. And it has been fine tuned and debugged well to provide good quality output.
4.The software has English instruction, and we welcome your language as well.
5.It is absolutely user friendly. With this computer system, it comes with an internet remote control access function, this allow us to help operator to conduct troubleshooting of the software, and can be used as an online instruction as well. It is welcomed, easy and helpful for international service and support.
FAQ
1.Are you trading company or manufacturer?ehaitech2021-08-26T11:19:43+08:00
We are direct manufacturer.
2.What is your terms of packing?ehaitech2021-08-26T11:20:44+08:00
Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.
3.What is your terms of payment?ehaitech2021-08-26T11:21:07+08:00
Depends on terms and conditions, negotiable.
5.Can you produce according to the sample testing?ehaitech2021-08-26T11:22:35+08:00
Yes, we can produce according to the tested result. We can also product base on your design.
6.Do you test your goods before delivery?ehaitech2021-08-26T11:22:44+08:00
Yes, we will test 100% before delivery.
7.How do you make your business long-term and good relationship?ehaitech2021-08-26T11:22:53+08:00
We keep good quality and competitive price to ensure our customers benefit. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
8.What is the working principle of the Glue Dispensing Machine?ehaitech2021-08-26T11:24:59+08:00
Dispensing machine is an automatic machine and equipment that specializes in controlling fluid and dripping, coating, and potting the liquid on the surface of the product or inside the product. The glue dispenser is mainly used for glue and paint in the product process.
9.What is the difference between a glue dispenser and a potting machine?ehaitech2021-08-26T11:25:18+08:00
Glue dispensers are generally suitable for small products or electronic components, which are more precise; the products of potting dispensers are generally larger.
10.What kind of glue does the dispenser generally use?ehaitech2021-08-26T11:26:02+08:00
As long as it is a fluid with a viscosity within a certain range, it can be operated. The glue generally used in the dispenser includes red glue, hot melt glue, silica gel, grease and so on.
Technical Parameter
| Model | SEC-400Z/ZH |
| Working ranges | 400(X)╳300(Y)╳100(Z)mm |
| Travel speed | 0-500mm/sec |
| Mixing accuracy | ±2%/ |
| Dispensing accuracy | ±2% |
| Mixing ratio | 100：100～100：20 or 100：20~100：10 Adjustable ratio |
| Dispensing speed | 1g/sec～15g/sec or 5g/sec～30g/sec |
| Operating method | Movement control system |
| Working viscosity | <100000CPS |
| Metering method | Stepper motor/Rotate plunger pump/Servo motor, piston pump |
| Transfer method | Servo motor/ball-screw |
| Power supply | AC380V 50HZ 3.0KW |
| Machine dimension | 2350(L) ╳1600(W)╳2100(H)mm |
| Machine weight | About 600KGn |
| Working environment | Humidity：20-90%， Temperature: 0-40℃ |
| CCD visual camera | High definition fiducial CCD camera |
| Computer | Computer, monitor, mouse and keyboard |
| Operating system | Windows7 |
| Control software | Second Fluent |
| Communication protocol of the front and rear machines | SMEMA |
| Machine dimension | L779*W1255*H1500mm |
| Machine weight | 800Kg |
| Power supply | AC220V,50/60Hz,2Kw |
| Air pressure | 0.65MPa±0.02MPa，0.2m³/h |
Main configuration
| Part | Unit | QTY | Note |
| PC computer | Set | 1 | Second Original |
| Monitor | Set | 1 | DELL |
| XYZ robotic system | Set | 1 | Servo motor, ball-screw |
| Movement control | Set | 1 | Second Original |
| Material tank | Piece | 2 | Tank size (option) |
| Metering pump | unit | 2 | Screw pump/Gear pump/Piston pump (according to the materials) |
| Mixing valve | Piece | 1 | Static or Dynamic valve |
| Automated valve clean tank | Piece | 1 | Automatic clean |
| Vacuum pump | Piece | 1 | Imported |
INQUIRY FORM
