Smart high precision inline conveyor automated dispenser with CCD and laser altimetry -400DL

Home|MACHINES|EMS, SMT, RTV, FIP, EMI, Gasket, Underfill Dispensers|Smart high precision inline conveyor automated dispenser with CCD and laser altimetry -400DL

Smart high precision inline conveyor automated dispenser with CCD and laser altimetry -400DL

Smart high precision automated adhesive material dispensing machine with inline conveying system.

Description

Features

  • High stability:

Granite-casting machine base, makes the equipment structure more steady and stable. The parts and components are using good brand, which assures less wearing parts and fewer faults. It is designed and built for high precision and heavy-duty works.

  • Flexibility:

Automatic track width adjustment can adapt to different sizes of dispensing products.

It can be flexibly equipped with various functions such as needle tilting and rotation, automatic needle alignment, automatic height measurement, automatic weighing, automatic glue wiping, dual-valve synchronous/asynchronous, etc., to meet a variety of dispensing processes to achieve high-precision dispensing.

  • Increase productivity:

It can be connected to an automatic assembly line operation, reducing manual intervention and improving the utilization rate.

Dual-track operation can reduce the waiting time and improve production efficiency. The dual-track operation can also satisfy the dispensing of two products at the same time.

  • Extensibility:

Able to add bar-code scanning system, and allow to configure to connect with the MES system to achieve big-data interaction and improve the level of workshop information management.

  • Application range:

It is widely used in the EMS production line, SMT line, 3C electronics industry, LED lighting industry for high-level of automated assembly line operations.

    Machine main configurations:

  • Automatic Cartesian dispensing robot.
  • CCD fiducial auto positioning camera.
  • Laser level detection (option).
  • High precision servo, and lead-screw travling system.
  • Inline conveying system.

 

 

 

 

 

Specification

Model

SEC-400DL

SEC-600DL

SEC-1240DL

Dispensing range

X400*Y400*Z60mm

X600*Y600*Z60mm

X1200*Y400*Z100mm

Travel system

Servo-motor, lead-screw

Linear-motor

XY speed

Max:1000mm/s

Max:1500mm/s

Z speed

Max:200mm/s

XYZ repeating accuracy

±0.015mm

±0.025mm

±0.01mm

Z-axis payload

5Kg

20kg

5Kg

Number of track

Single-track(Optional dual-track)

Single-track

Number of track section

1 section(standard)

Type of conveyor track

ESD,5mm flat-belt(Optional for double-chain)

Conveying speed

Max:300mm/s

Conveyor adjust method

Program adjustable(Optional for automatic)

Conveyor payload

Max:1.7Kg

Ground-height to the track

900±20mm

CCD visual camera

High-definetion(CCD)

Visual lighting

LED Red/Blue/White

Industrial PC

Industrial computer, LCD monitor, mouse and keyboard

Operating system

Windows 10

Dispensing software

Second Fluent

Front-to-back machine communication protocol

SMEMA

Machine dimensions

L779*W1255*H1680mm

L1060*W1450*H1680mm

L1860*W1150*H1680mm

Machine weight

800Kg (Est.)

650Kg (Est.)

720Kg (Est.)

Power supply

AC220V,50/60Hz,2Kw

Air-pressure

0.65MPa±0.02MPa,0.2m³/h

Machine

  • Smart system equips with auto fiducial CCD visual and laser height altimetry auto positioning compensate functions.
  • Equips with electric width adjusting control, easy and reliable to use.
  • It provides great advantages for the dispensing of PCB multi-panel productions dispensing.
    It can connect to the MES system to improve the level of production information for effective management.

Material 

(1)This is an inline dispensing machine working with a conveyor
(2)Adapt with different types of dispensing valves, and work with XYZ robotic control

MANUFACTURING

It produces various type of stand-lone and inline conveying dispensing systems

Automated industrial adhesive glue dispensing machine-inline 400DL a1
Automated industrial adhesive glue dispensing machine-inline 400DL a1
Automated industrial adhesive glue dispensing machine-inline 400DL a1

How It Works

It is widely used in SMT industry, telecommunication, and consumer electronics industry, LED lighting industry, and is suitable for automated assembly line operations.

SOLUTION

Automated precision adhesive glue jet dispenser

LED Driver, Power-supply

Our two-component vacuum chamber potting machine is often used in the LED driver, power supply dispensing, with this encapsulated process, the product is heat dissipation, moisture-proof, waterproof, and flame retardant.

EMS, Underfill

Dispensing equipment are important for various EMS (electronic manufacturing service) productions. Electronic product processing service industry is indispensable to modern life, because many products are now equips with electronic and become more intelligent. These products are becoming more and more complex, precise and tiny in size. And for consumer product, their production volume also in large production and fast turnover. Therefore, it is necessary to use automated equipment, or even fully automated production lines to produce to meet apply the materials. With the automatic dispensing robots, it is possible to catch up with the capacity and demands. And more importantly, to improve economic efficiency to maximize economic of scale, and so to reduce unit prices to enhance competition. Very often in this type of production, the uses of dispensing machines or equipment is inseparable. In this production process, the glue dispenser is usually used to assist in the functions of fixing, connecting, protecting, dissipating heat and so on between parts and components. Our glue dispensers can directly add the relevant materials to the specified positions accurately and quickly as required.

EMI, FIP, TIM

EMI and FIP dispensing techniques are widely use in the telecommunication and transportation industries. With the rapid development of communications, electric vehicles, and personal wireless electronic gadgets, these products are often required to connect and interact between each others. However, the signals sometimes interfere with the others, so need to be filtered or shielded. To improve and control the electromagnetic signals, engineers can redesign the entire product, or it can apply EMI shielding materials to filter or shield. Shielding is relatively economical and easy to achieve, it is done basically by adding shielding gasket. Our dispensing machine can directly produce different sizes of triangular shapes or D-shape filtering gaskets, these gaskets can appear in different shapes and is directly applying to the products. The dispensing machine equips with special adhesive material dispensing valve to apply directly, and without post-processing. The machine is intelligent, precise, but user-friendly, without complicated installation, or setup. In addition to the above functions, this type of dispenser equipment can also dispense FIP adhesive glue, and thermal interface material. The equipment is not only precise, but also multi-purpose, which is convenient for various type of storage battery, and electronic product applications.

Casting, Encapsulating

Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).

FAQ

1.Are you trading company or manufacturer?2021-08-26T11:19:43+08:00

We are direct manufacturer.

2.What is your terms of packing?2021-08-26T11:20:44+08:00

Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.

3.What is your terms of payment?2021-08-26T11:21:07+08:00

Depends on terms and conditions, negotiable.

4.What is your terms of delivery?2021-08-26T11:24:19+08:00

EXW, FOB,CIF…

5.Can you produce according to the sample testing?2021-08-26T11:22:35+08:00

Yes, we can produce according to the tested result. We can also product base on your design.

6.Do you test your goods before delivery?2021-08-26T11:22:44+08:00

Yes, we will test 100% before delivery.

7.How do you make your business long-term and good relationship?2021-08-26T11:22:53+08:00

We keep good quality and competitive price to ensure our customers benefit. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

8.What is the working principle of the Glue Dispensing Machine?2021-08-26T11:24:59+08:00

Dispensing machine is an automatic machine and equipment that specializes in controlling fluid and dripping, coating, and potting the liquid on the surface of the product or inside the product. The glue dispenser is mainly used for glue and paint in the product process.

9.What is the difference between a glue dispenser and a potting machine?2021-08-26T11:25:18+08:00

Glue dispensers are generally suitable for small products or electronic components, which are more precise; the products of potting dispensers are generally larger.

10.What kind of glue does the dispenser generally use?2021-08-26T11:26:02+08:00

As long as it is a fluid with a viscosity within a certain range, it can be operated. The glue generally used in the dispenser includes red glue, hot melt glue, silica gel, grease and so on.

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