3 axis two-components PCB adhesive In-line automated vacuum potting system SEC-S3030-B

Home|MACHINES|Two Component Glue Potting Machine Solutions|3 axis two-components PCB adhesive In-line automated vacuum potting system SEC-S3030-B

3 axis two-components PCB adhesive In-line automated vacuum potting system SEC-S3030-B

performance:

■ Second Intelligent’s unique motion controller plus advanced algorithms, combined with high-precision three-axis manipulators,
achieve three-dimensional high-speed and precise motion.
■ With a three-axis motion platform and Second Intelligent’s unique control software, it can set points, lines, circles, arcs and other trajectories,
and complete the automatic proportioning and mixing of two-component glues on demand. It has vacuum feeding and vacuum
degassing, and can be equipped with stirring, heating, automatic cleaning, pressure monitoring and other functions. Simple operation,
greatly saves manual proportioning and mixing time, improves efficiency, saves costs, and has high cost performance.
■ Automatic dispensing of various two-component glues, circuit board industry, electronic components industry, electric light source industry,
small household appliances industry, igniter industry, automotive supplies industry, vacuum cleaner industry, filter industry and other fields.

Description

Feature:

●. Second Intelligent unique motion controller with advanced algorithm, together with high precision 3-axis manipulator, to
realize three-dimensional high-speed and precise movement.
●. Through precise control of the metering motor, it can achieve precise proportioning, automatic mixing and automatic
quantitative dispensing of two-component glue.
●. With vacuum feeding, vacuum degassing, optional heating,stirring, automatic cleaning, pressure monitoring and other
functions, can cope with a variety of complex glue environment
●. Stable operating system, friendly operation interface, high cost performance

Application:

Automatic potting of various two-component glue , PcB board industry, electronic component industry, electric light industry, small household appliance industry,
ignition industry, automotive supply industry, vacuum cleaner industry, filter industry and many other fields

Specification

ModelSEC-S3030-B/BHSEC-S3030-C/CH
Dispensing range (max.)700(X)x600(Y)x100(Z)mm500(X)x700(Y)x100(Z)mm
Movement speed0-500mm/s(X-Y)
0-200mm/s(Z)
0-300mm/s(X-Y)
0-100mm/s(Z)
Mixing accuracy±2%
Dispensing accuracy±2%
Mixing ratio1:1~5:1 or 5:1~10:1 adjustable
Potting speed1g/s~10g/s or 5g/s~20g/s or 10g/s~30g/s
Working viscosity<100000cps
Control SystemIPC + Motion control card or Linux system + touchscreen
Metering methodStep motor + Gear / Screw pump, Servo motor + piston pump
Operating methodButton switch
Anti-clogging timer0-9999s(adjustable)
Driving methodServo motor + ball-screwMicro stepper motor,
synchronize belt
Power supplyAC220V 50HZ 2.5KW
Machine dimension1320(L)*1450(W)*2200(H)mm1300(L)*1250(W)*1600(H)mm
Machine weightAbout 550kgAbout 450kg
Working environmentTemp.:0-40℃,Humidity:20-90%

 

PRODUCT DETAILS

Detailed display

glue-dispenser-desktop

 

 

 

Potting Test 

Two Component Glue Potting Machine.png

Dispensing process

glue-dispenser-automatic

Commonly used glue

hot-melt-glue-applicator

Multi-valve picture display

Applicationis

desktop-automatic-glue-dispenser

OUR FACTORY (A3)

cnc-glue-dispenser-machines

Logistics packaging collection

adhesive dispensing robot.jpg

SOLUTION

2-parts AB adhesive materials 1

Material

Two parts silicone, resin, epoxy, polyurethean and other fluids with big tanks or barrels of materials.

This machine is designed and built for the two components (2 parts) materials that need to be mixing together base on the ratio automatically. The machine equips with CNC automatic dispensing robot, which able to perform automatic dispensing efficiently and effectively without operator. The system comes with two tanks (15, 30, or 70 liters as the standard, option for custmization). 

Control

1. The machine is user friendly, and operating by Window base software.

2.The software is design and developed by Second Intelligent.

3.With over 15 years in dispensing and potting, the software has included all of the functions that meets dispensing and potting needs. And it has been fine tuned and debugged well to provide good quality output.

4.The software has English instruction, and we welcome your language as well.

5.It is absolutely user friendly. With this computer system, it comes with an internet remote control access function, this allow us to help operator to conduct troubleshooting of the software, and can be used as an online instruction as well. It is welcomed, easy and helpful for international service and support.

silicone glue dispensing machineliquid glue dispensing machine
liquid glue dispensing machine

LED Driver, Power-supply

Our two-component vacuum chamber potting machine is often used in the LED driver, power supply dispensing, with this encapsulated process, the product is heat dissipation, moisture-proof, waterproof, and flame retardant.

liquid glue gun dispenser

EMI, FIP, TIM

EMI and FIP dispensing techniques are widely use in the telecommunication and transportation industries. With the rapid development of communications, electric vehicles, and personal wireless electronic gadgets, these products are often required to connect and interact between each others. However, the signals sometimes interfere with the others, so need to be filtered or shielded. To improve and control the electromagnetic signals, engineers can redesign the entire product, or it can apply EMI shielding materials to filter or shield. Shielding is relatively economical and easy to achieve, it is done basically by adding shielding gasket. Our dispensing machine can directly produce different sizes of triangular shapes or D-shape filtering gaskets, these gaskets can appear in different shapes and is directly applying to the products. The dispensing machine equips with special adhesive material dispensing valve to apply directly, and without post-processing. The machine is intelligent, precise, but user-friendly, without complicated installation, or setup. In addition to the above functions, this type of dispenser equipment can also dispense FIP adhesive glue, and thermal interface material. The equipment is not only precise, but also multi-purpose, which is convenient for various type of storage battery, and electronic product applications.

robot glue dispensing machine

EMS, Underfill

Dispensing equipment are important for various EMS (electronic manufacturing service) productions. Electronic product processing service industry is indispensable to modern life, because many products are now equips with electronic and become more intelligent. These products are becoming more and more complex, precise and tiny in size. And for consumer product, their production volume also in large production and fast turnover. Therefore, it is necessary to use automated equipment, or even fully automated production lines to produce to meet apply the materials. With the automatic dispensing robots, it is possible to catch up with the capacity and demands. And more importantly, to improve economic efficiency to maximize economic of scale, and so to reduce unit prices to enhance competition. Very often in this type of production, the uses of dispensing machines or equipment is inseparable. In this production process, the glue dispenser is usually used to assist in the functions of fixing, connecting, protecting, dissipating heat and so on between parts and components. Our glue dispensers can directly add the relevant materials to the specified positions accurately and quickly as required.

glue applicator machine manufacturers

Casting, Encapsulating

Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).

FAQ

1.Are you trading company or manufacturer?2021-08-26T11:19:43+08:00

We are direct manufacturer.

2.What is your terms of packing?2021-08-26T11:20:44+08:00

Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.

3.What is your terms of payment?2021-08-26T11:21:07+08:00

Depends on terms and conditions, negotiable.

4.What is your terms of delivery?2021-08-26T11:24:19+08:00

EXW, FOB,CIF…

5.Can you produce according to the sample testing?2021-08-26T11:22:35+08:00

Yes, we can produce according to the tested result. We can also product base on your design.

6.Do you test your goods before delivery?2021-08-26T11:22:44+08:00

Yes, we will test 100% before delivery.

7.How do you make your business long-term and good relationship?2021-08-26T11:22:53+08:00

We keep good quality and competitive price to ensure our customers benefit. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

8.What is the working principle of the Glue Dispensing Machine?2021-08-26T11:24:59+08:00

Dispensing machine is an automatic machine and equipment that specializes in controlling fluid and dripping, coating, and potting the liquid on the surface of the product or inside the product. The glue dispenser is mainly used for glue and paint in the product process.

9.What is the difference between a glue dispenser and a potting machine?2021-08-26T11:25:18+08:00

Glue dispensers are generally suitable for small products or electronic components, which are more precise; the products of potting dispensers are generally larger.

10.What kind of glue does the dispenser generally use?2021-08-26T11:26:02+08:00

As long as it is a fluid with a viscosity within a certain range, it can be operated. The glue generally used in the dispenser includes red glue, hot melt glue, silica gel, grease and so on.

Technical Parameter

ModelSEC-400Z/ZH
Working ranges400(X)╳300(Y)╳100(Z)mm
Travel speed0-500mm/sec
Mixing accuracy±2%/
Dispensing accuracy±2%
Mixing ratio100:100~100:20 or 100:20~100:10 Adjustable ratio
 Dispensing speed1g/sec~15g/sec or 5g/sec~30g/sec
Operating methodMovement control system
Working viscosity<100000CPS
Metering methodStepper motor/Rotate plunger pump/Servo motor, piston pump
Transfer methodServo motor/ball-screw
Power supplyAC380V 50HZ 3.0KW
Machine dimension2350(L) ╳1600(W)╳2100(H)mm
Machine weightAbout 600KGn
Working environmentHumidity:20-90%, Temperature: 0-40℃
CCD visual cameraHigh definition fiducial CCD camera
ComputerComputer, monitor, mouse and keyboard
Operating systemWindows7
Control softwareSecond Fluent
Communication protocol of the front and rear machinesSMEMA
Machine dimensionL779*W1255*H1500mm
Machine weight800Kg
Power supplyAC220V,50/60Hz,2Kw
Air pressure0.65MPa±0.02MPa,0.2m³/h

Main configuration

Part

Unit

QTY

Note

PC computerSet1

Second Original

MonitorSet1

DELL

XYZ robotic systemSet1

Servo motor, ball-screw

Movement controlSet1

Second Original

Material tankPiece2

Tank size (option)

Metering pumpunit2

Screw pump/Gear pump/Piston pump (according to the materials)

Mixing valvePiece1

Static or Dynamic valve

Automated valve clean tankPiece1

Automatic clean

Vacuum pumpPiece1

Imported

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