In-line vacuum potting machine system :
●A/B two-component glue. There are separate storage tank. The storage tank can be manual feeding or vacuum feeding. Optional glue heating and stirring functions;
●A/B glue flows into A/B metering pump through the feeding tube
. to program parameters, simple and convenient;
●Because the A/B glue is only mixed in the mixing tube, so cleaning only the mixing tube part;
●Adoption of four tanks, refilling without stopping function
●Frame: The frame is made of square tube welding + sheet metal painting process
●Glue supply system:
Tank A: 30L*2
Tank B: 30L*2
Tank A/B with heating function
●Metering system:
A: 3.0cc Screw pump+0.75 Screw valve*4
B: 3.0cc Screw pump+0.75 Screw valve*4
●Mixing system: Dynamic valve + Dynamic stirring detection
●Control system: PC+ monitor + motion control card + self-developed potting software by second, with anti-curing function
●Cleaning device: Equipped with Automatic cleaning function; Easy to operate and clean
●Pressure monitoring: The pump port is equipped with a pressure sensor to monitor the pipeline pressure and alarm for abnormal pressure
Vacuum pump: Equipped with 300m³/H vacuum pump
●Secondary Valve: DZV-M*4
●Connecting conveyor chain: With front and rear conveyor chain. Manual loading and unloading
Detailed display
Commonly used glue
Multi-valve picture display
Model | SEC-S400-ZL-4T | ||
Stroke | 400mm(X)*300mm(Y)* 100mm(Z) | Maximum speed | 500mm/s (X/Y-axis) 200mm/s (Z-axis) |
Mixed ratio | 100:100 | Ratio control system | Screw pump + Screw valve |
Proportioning accuracy | ±2%（10g standard of reference） | O perating method | Start switch |
Dispensing accuracy | ±2%（10g standard of reference） | Flow control method | Digital input |
Dispensing speed | 1-3g/sec | Automatic control system | PC + monitor |
Feeding method | Vacuum automatic pumping | Interface display system | Visual button type, program can be written according to requirements |
C learning method | Automatic cleaning | Mixed approach | Static mixing |
Anti-curing time | 0-100sec | Operable viscosity | 100-20000 CPS |
Air source | 0.7MPa | Power supply | AC380V. 50HZ |
Automatic glue pouring in an Inline vacuum environment has high product requirements and a high degree of automation. It is usually used in glue pouring lines such as automobile manufacturing, capacitor coils, transformers, relays, and power supplies.
SEC-S400-ZL-4T is durable Inline design automatic two components epoxy glue potting machine with auto mixing, degassing, stirring and dispensing system
Material
Two parts silicone, resin, epoxy, polyurethean and other fluids with big tanks or barrels of materials.
This machine is designed and built for the two components (2 parts) materials that need to be mixing together base on the ratio automatically. The machine equips with CNC automatic dispensing robot, which is able to perform automatic dispensing efficiently and effectively without operator. The system comes with two tanks (15, 30, or 70 liters as the standard, option for custmization).
Control
1. The machine is user friendly, and operating by Window base software.
2.The software is designed and developed by Second Intelligent.
3.With over 15 years in dispensing and potting, the software has included all of the functions that meet dispensing and potting needs. And it has been fine tuned and debugged well to provide good quality output.
4.The software has English instruction, and we welcome your language as well.
5.It is absolutely user friendly. With this computer system, it comes with an internet remote control access function, this allow us to help operator to conduct troubleshooting of the software, and can be used as an online instruction as well. It is welcomed, easy and helpful for international service and support.
Our two-component In-line automated vacuum potting system machine is often used in the LED driver, power supply dispensing, with this encapsulated process, the product is heat dissipation, moisture-proof, waterproof, and flame retardant.
EMI and FIP dispensing techniques are widely use in the telecommunication and transportation industries. With the rapid development of communications, electric vehicles, and personal wireless electronic gadgets, these products are often required to connect and interact between each others. However, the signals sometimes interfere with the others, so need to be filtered or shielded. To improve and control the electromagnetic signals, engineers can redesign the entire product, or it can apply EMI shielding materials to filter or shield. Shielding is relatively economical and easy to achieve, it is done basically by adding shielding gasket. Our dispensing machine can directly produce different sizes of triangular shapes or D-shape filtering gaskets, these gaskets can appear in different shapes and is directly applying to the products. The dispensing machine equips with special adhesive material dispensing valve to apply directly, and without post-processing. The machine is intelligent, precise, but user-friendly, without complicated installation, or setup. In addition to the above functions, this type of dispenser equipment can also dispense FIP adhesive glue, and thermal interface material. The equipment is not only precise, but also multi-purpose, which is convenient for various type of storage battery, and electronic product applications.
Dispensing equipment are important for various EMS (electronic manufacturing service) productions. Electronic product processing service industry is indispensable to modern life, because many products are now equips with electronic and become more intelligent. These products are becoming more and more complex, precise and tiny in size. And for consumer product, their production volume also in large production and fast turnover. Therefore, it is necessary to use automated equipment, or even fully automated production lines to produce to meet apply the materials. With the automatic dispensing robots, it is possible to catch up with the capacity and demands. And more importantly, to improve economic efficiency to maximize economic of scale, and so to reduce unit prices to enhance competition. Very often in this type of production, the uses of dispensing machines or equipment is inseparable. In this production process, the glue dispenser is usually used to assist in the functions of fixing, connecting, protecting, dissipating heat and so on between parts and components. Our glue dispensers can directly add the relevant materials to the specified positions accurately and quickly as required.
Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).
We are direct manufacturer.
Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.
Depends on terms and conditions, negotiable.
EXW, FOB,CIF…
Yes, we can produce according to the tested result. We can also product base on your design.
Yes, we will test 100% before delivery.
We keep good quality and competitive price to ensure our customers benefit. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
Dispensing machine is an automatic machine and equipment that specializes in controlling fluid and dripping, coating, and potting the liquid on the surface of the product or inside the product. The glue dispenser is mainly used for glue and paint in the product process.
Glue dispensers are generally suitable for small products or electronic components, which are more precise; the products of potting dispensers are generally larger.
As long as it is a fluid with a viscosity within a certain range, it can be operated. The glue generally used in the dispenser includes red glue, hot melt glue, silica gel, grease and so on.
Yes. Dual-fluid models with 1:0.8~1:1.2 mixing ratio control are available.
0.1mm diameter with ultra-fine nozzles (requires low-viscosity fluids).
CE, UL, ISO 9001, and RoHS compliance for global markets.
Yes. Dual-fluid models with 1:0.8~1:1.2 mixing ratio control are available.
3C electronics, EV batteries, LED packaging, solar panels, and biomedical devices.
Multi-nozzle automated desktop glue dispenser with dual dispensing desks
This is an industrial 30cc syringe fluid, adhesive dispensing machine. It works with one-piece aluminum casted Cartesian robot body, it is strong structure and stable operation. The robot has compacted, but with bigger working range, 380x380x100mm XYZ. It is also flexible to work and match with different glue filling systems, from 5cc syringe, 300cc cartridge, 1 gallons, 5 gallons, and so on. With this design, it is truly realize the dispensing of different adhesives materials for different products. This is professional, heavy-duty industrial adhesive fluid, glue automated desktop dispensing machine.
This is a hot melt adhesive dispensing machine equips with 10 liters material feeding tank. The tank can store 10 liters of material in total, can melt hot melt chips, resin, sticks, blocks, and other similar adhesive materials. It works with one-piece aluminum casted Cartesian robot body, it is strong structure and stable operation. The machine has compacted, but with bigger working range, 380x380x100mm XYZ. The dispenser equips with ceramic heating barrel, and one pre-heater for effectively and efficient work. The heating controller works with a digital temperature control, can be accurately controlled to ± 1 ℃. This is professional, heavy-duty industrial adhesive fluid, glue automated desktop dispensing machine. Besides 10 liters tank, we also provide different volumes of hot-melt dispensing system, such as 30cc, 100cc, and others.
Benchtop hot‑melt adhesive dispensing :
Performance:
● Provides greater flexibility
● Alternating operations for higher productivity
● Powerful application expansion module for wider application
Material ref.:
UV glue, AB glue, EPOXY (black glue), white glue, EMI conductive glue, silicone, RTV, epoxy resin, instant glue, silver glue, red glue, solder paste, thermal paste, solder mask paste, clear paint, screw fixer, etc.
