Product Overview:
Engineered for seamless integration and uncompromising quality, the 3-Axis In-line Vacuum Two-Component Glue Potting Machine is a premium automated dispensing solution. Combining a high-efficiency vacuum chamber, servo-driven precision motion, and a differentiated high-accuracy pump system, this equipment guarantees flawless mixing ratios and completely bubble-freeencapsulation. Designed for continuous mass production, it is the ultimate choice for demanding industrial manufacturing.
Company Strength & Certifications:
Backed by 20 years of dedicated experience in the fluid application industry, we are recognized as a National “Little Giant” Enterprise. Our manufacturing and quality management systems are fully certified to international standards, including ISO 9001,ISO 14001, TS 16949, CE, and LVD. This guarantees that every machine we deliver meets the highest global benchmarks for safety,
durability, and performance.
Key Features & Advantages:
1. High-Efficiency In-line Production & Customizable Tooling
*Seamless Line Integration: The in-line design allows for smooth docking with other assembly line equipment, enabling continuous production. This fully automated workflow (from metering and mixing to dispensing) minimizes manual intervention and material handling time, significantly boosting overall efficiency.
*Customizable Dispensing Heads: The dispensing heads can be customized from 1 to 10 units according to actual needs, seamlessly accommodating various production scales and process requirements.
2. Premium Vacuum Technology for Bubble-Free Potting
*High-Efficiency Vacuum Environment: Powered by a 200m³/H vacuum pump, the system rapidly achieves an ultimate vacuum state(e.g., 1mbar). The highly sealed vacuum chamber with adjustable vacuum levels completely eliminates air entrapment, solving traditional potting void issues.
*Secondary Valve Guarantee: Utilizing a secondary valve (DZV-M), the dispensing head guarantees zero dripping or leakage in the vacuum environment, ensuring absolute process stability and superior product quality.
3. Servo-Driven Precision & Differentiated Metering
* High-Precision Motion Control: The 3-axis robotic arm is driven by servo motors and precision lead screw guides, ensuring highly accurate and smooth movement along preset paths for both regular and irregular workpieces.
*Optimized Work Envelope: Features a precise working stroke of X: 400mm, Y: 300mm, Z: 100mm, providing high-precision motion control for exact path tracking.
*Advanced Pump Configuration: To guarantee perfect mixing ratios, the system utilizes a differentiated setup: * A-Component: 2x 6cc Screw Pumps + 2x 1.5cc Screw Valves.
* B-Component: 2x 1.2cc Gear Pumps + 2x 0.3cc Screw Valves.This precise control ensures uniform mixing and superior potting quality.
4. Comprehensive Functions & Intelligent Control
* Rich Auxiliary Features: Includes vacuum loading, vacuum degassing, real-time liquid level display, and pressure monitoring(with auto-alarm for abnormal pressure). Optional heating and stirring functions can be added to handle complex adhesive environments.
*Smart PC Control System: Powered by an industrial PC, display, and motion control card running our proprietary software. The system integrates advanced algorithms, features a user-friendly interface, and includes an anti-curing function to prevent pipeline blockages.
*30L Dual-Tank Continuous Supply: Equipped with massive 30L A and B tanks, drastically reducing refill frequency for long-duration continuous production.
*One-Key Auto Cleaning: The automated cleaning system is easy to operate and ensures thorough flushing, significantly reducing maintenance time and costs.
5. Superior Process Quality & Durability
*Anti-Curing & Anti-Bubble: Effectively resolves air entrapment during mixing and features an anti-curing mode to prevent the mixing head from solidifying during idle periods.
*Anti-Sedimentation & Anti-Clogging: Specialized material supply and installation designs prevent filler sedimentation, while unique process engineering solves pipeline clogging issues, ensuring long-term stable operation.
Why Choose Our In-line Vacuum Glue Potting Machine?
By combining seamless in-line integration, a high-efficiency vacuum chamber, servo-driven precision, differentiated high-accuracy metering, and intelligent anti-curing software, this potting machine sets the standard for automated encapsulation. It maximizes production efficiency, ensures flawless mixing quality, and significantly lowers maintenance costs. Upgrade your production line with a reliable, high-performance dispensing solution built for continuous industrial success.
PRODUCT DETAILS
Detailed display
Potting Test
Dispensing process:
Multi-valve picture display
Application:
Automatic glue pouring in an Inline vacuum environment has high product requirements and a high degree of automation. It is usually used in glue pouring lines such as automobile manufacturing, capacitor coils, transformers, relays, and power supplies.
SEC-S400-ZL is durable Inline design automatic two components epoxy glue potting machine with auto mixing, degassing, stirring and dispensing system, and two component resin with component potting machine
Industry Applications:
SOLUTION
Material
Two parts silicone, resin, epoxy, polyurethean and other fluids with big tanks or barrels of materials.
This machine is designed and built for the two components (2 parts) materials that need to be mixing together base on the ratio automatically. The machine equips with CNC automatic dispensing robot, which is able to perform automatic dispensing efficiently and effectively without operator. The system comes with two tanks (15, 30, or 70 liters as the standard, option for custmization).
Control
1. The machine is user friendly, and operating by Window base software.
2.The software is designed and developed by Second Intelligent.
3.With over 15 years in dispensing and potting, the software has included all of the functions that meet dispensing and potting needs. And it has been fine tuned and debugged well to provide good quality output.
4.The software has English instruction, and we welcome your language as well.
5.It is absolutely user friendly. With this computer system, it comes with an internet remote control access function, this allow us to help operator to conduct troubleshooting of the software, and can be used as an online instruction as well. It is welcomed, easy and helpful for international service and support.
