In industrial fields such as New Energy, Electronic and Electrical Appliances, Automotive Manufacturing, and Precision Component Encapsulation, the two-component Potting process is the core procedure to ensure the insulation, waterproof, shockproof, and aging resistance of products. The performance of the equipment directly determines the product yield rate and production efficiency. Shenzhen Second Intelligent Equipment Co., Ltd. has been deeply engaged in the Fluid Application Industry for 20 years. With mature hardware configuration, stable control system and user-friendly safety design, it has become the preferred Potting equipment for industrial customers in more than 50 countries at home and abroad, providing one-stop solutions for large-scale and standardized fluid Potting production.
I. Brand Strength: 20 Years of Deep Cultivation in the Fluid Industry, Forging a Benchmark for High-End Potting Equipment
Founded in 2005 and headquartered in Shenzhen, Second Intelligent is a leading solution provider in the domestic fluid Dispensing, Conformal coating machine and Potting fields. The enterprise has two major production bases with a workshop area of more than 30,000 square meters, more than 400 senior employees, and has obtained more than 300 core technology patents. It has successively passed ISO9001, IATF 16949, CE and many other authoritative certifications, and its comprehensive strength ranks firmly in the forefront of the industry.
After more than 20 years of development, Second Intelligent has achieved a technological leap from the independent R&D of 3-axis Dispensing robots to the implementation of fully automated production lines for Hydrogen Fuel Cells, and has been awarded the National-level Specialized, Refined, Differential and Innovative “Little Giant” Enterprise. At present, the company has a global business layout, and has built a complete dealer network in dozens of countries including Malaysia, Singapore, Vietnam, South Korea, India, Russia, etc. It has served more than 5,000 well-known customers around the world, covering multiple mainstream industries such as Electronics, Automotive, New Energy, and Home Appliances. Its product quality and after-sales service have been widely recognized in the market.
II. Core Process and Parameters, Adapted to Diversified Production Needs
The SEC-S14060-DH two-component automatic Potting machine is custom-designed for industrial batch Potting scenarios, with precise process parameters and stable operation. It can meet the mixing and Potting operations of high-viscosity, high-filler AB adhesives. The core process requirements and technical parameters are as follows:
(I) Basic Process Configuration
The workbench height of the equipment is 900±20mm, which supports flexible adjustment to adapt to the operating habits of different operators. The effective 3-axis travel reaches 1400mm×600mm×200mm, and the spacing between the Dispensing nozzle and the workbench is adjustable from 0 to 300mm. It can process workpieces with a size of 1400×600×120mm and a single weight of about 15kg, covering the Potting needs of medium and large size workpieces.
The equipment adopts the overseas universal 208V single-phase 60Hz power supply specification, with a whole machine power of 5KW, an air source requirement of 0.7MPa and an air volume of 100-200L/Min, which adapts to the grid standards of overseas regions such as Europe, America and Southeast Asia. The overall dimensions of the machine are 2818mm in length × 10286mm in width × 2663mm in height, with a compact and reasonable layout, which is convenient for workshop planning and placement.
(II) Production Capacity and Adhesive Adaptability
The moving speed of the equipment can reach 4m/min, and the glue discharge speed range is 80ml/min – 150g/min (instantaneous glue output 0.1-20ml/s). It supports semi-automatic continuous operation, and only 2 operators are needed for a single station to complete the whole process of loading and unloading, start and stop, which greatly reduces the labor cost.
In terms of adhesive adaptation, the equipment can handle various two-component adhesives with a viscosity of 20-1000000cps, and is compatible with high-viscosity, high-filler, high-abrasion resistance Thermal Conductive Adhesive, Sealant, Epoxy Resin and other materials. The static mixing mode ensures uniform mixing of AB adhesive, without stringing and glue leakage problems. The anti-curing time is adjustable from 0 to 100 seconds, which effectively avoids equipment blockage caused by premature solidification of the adhesive.
(III) Accuracy Indicators (Core Advantages)
As an industrial precision Potting equipment, the mixing ratio accuracy and glue discharge accuracy of this model both reach ±3% (100g benchmark). Equipped with dual servo drive Piston Pumps and a real-time pressure monitoring system, it completely solves common industry pain points such as uneven glue output at the head and tail and glue line deviation, ensuring highly consistent Potting effect for every product.
III. Whole Machine Modular Design, Stable Structure and Easy Maintenance
The SEC-S14060-DH adopts a modular split design, which is divided into seven modules: Frame, 3-axis Manipulator, Material Supply System, Metering System, Mixing System, Control System, and Pressure Monitoring System. Each module operates independently and is easy to disassemble and assemble, which reduces the difficulty of later maintenance and daily maintenance, and greatly reduces the equipment downtime loss.
1. Frame and Safety Protection System
The equipment is divided into upper and lower double-layer frames: the lower frame adopts square tube welding + sheet metal spraying process, with sturdy structure, strong load-bearing capacity, and is not easy to deform during long-term operation. The upper frame is made of aluminum profile with transparent acrylic sheet, and is equipped with manual opening and closing doors on three sides. The doors are equipped with handles and magnetic suction structure, no locks are needed, and the doors are easy to open and close. The top of the door is 2000mm from the ground, which is ergonomic. The door is equipped with an interlock device. Once the door is opened during the operation of the equipment, the machine will shut down immediately, which completely eliminates mechanical safety accidents from the source and fully complies with overseas industrial safety standards.
2. 3-axis Manipulator Module
It is equipped with a 3-axis Manipulator driven by Servo Motor + screw guide. The XYZ axis travel is 1400×600×200mm, the maximum operating speed of X/Y axis is 500mm/s, and the Z axis is 200mm/s, with smooth operation and precise positioning. The servo drive scheme has fast response speed and high repeat positioning accuracy, which is suitable for continuous and high-frequency automated Potting operations.
3. Material Supply and Metering System
The material supply end is equipped with 2 sets of 5-gallon piston type platen pumps, which are specially adapted to standard 5-gallon glue buckets. The platen is compatible with two types of packaging glue buckets: straight bucket and cone bucket, with smooth exhaust and easy bucket removal. The length of the glue delivery pipeline from the platen pump to the Metering Pump is 7.62m (25 feet), with flexible wiring, which adapts to different workshop layouts.
The platen pump is equipped with Second Intelligent self-developed high-speed pneumatic switching technology, which has the characteristics of anti-icing and low noise, and the operating noise is lower than 75dB. The pump body has excellent wear resistance, can stably deliver high-filler glue, with high output pressure and stable displacement. The metering unit is equipped with 4 sets of 50-type Piston Pumps, which are made of ceramic push rod + stainless steel cavity, with wear resistance and corrosion resistance, and the service life is significantly improved for high-abrasion materials such as Thermal Conductive Adhesive.
4. Pressure Regulation, Mixing and Pressure Monitoring Module
The equipment is equipped with 4 sets of pressure regulators, which have simple structure, high pressure resistance and corrosion resistance. The valve core can be quickly disassembled and cleaned for efficient maintenance. It is matched with 1 set of two-component static valve to complete the mixing of AB glue. The working air pressure is 4-7bar, the working viscosity is adapted to 200-30000cp, the working frequency is ≤60 times/min, the mixing is uniform, and the adhesive delamination is completely eliminated.
The whole pipeline is equipped with 4 sets of high-precision pressure sensors, with a measuring range of -1~100MPa, a measurement accuracy of ≤±0.5%FS, and a protection level of IP67, which can work stably under complex working conditions of -20℃~80℃. The sensor monitors the pressure of the glue delivery pipeline in real time, and automatically alarms and shuts down when the pressure is abnormal, avoiding problems such as pipeline burst and abnormal glue output, and all-round protecting the operation safety of the equipment.
5. Intelligent Control System
The whole machine is controlled by the combination of Industrial Computer + Display + Motion Control Card + Second Intelligent self-developed Potting software. The visual operation interface is simple and easy to understand, supports writing production programs as needed, and realizes one-click start and stop with the start switch. The system integrates functions such as pressure feedback, data recording, fault alarm, etc., with a high degree of automation, and even novices can quickly get started with the operation.
IV. Wide Range of Application Fields and Complete Service System
With high stability, high precision, strong adaptability and overseas universal electrical specifications, the equipment is widely used in Hydrogen Fuel Cells, New Energy Accessories, Automotive Electronics, Power Adapters, Home Appliance Components, Precision Electronic Modules and other fields. It is an ideal equipment for product Encapsulation, insulation and sealing, waterproof Potting and Encapsulation, and has been mass exported to more than 50 countries and regions in Europe, Southeast Asia, the Americas, the Middle East, etc.
To ensure the stable operation of equipment for global customers, Second Intelligent has built a global service team and set up a 24-hour global service hotline: +86-755 2972 4995. At the same time, it is equipped with full-time contact personnel for product solutions, commerce, logistics, technical processes, etc., providing full-chain services including pre-sales solution customization, in-sales installation and commissioning, and after-sales maintenance and repair. More than 10 global technical service bases quickly respond to the needs of overseas customers, allowing customers to have a worry-free purchase.
