High precision inline dispensing robot SEC-NBR580-UF

Description

Introduction：

This is high precision dispensing robot works with an inline conveyor. The robot equips with CCD fiducial camera and laser altimeter to scan and read the incoming products and dispensing on the right spot(s), able to work with 1K adhesive or 2K adhesives. This is great for EMS productions for cellphone, semi-conductor, wearable small precise electronic gadgets.

Compare to traditional Cartesian dispensing robot, the XYZ axis still has its limit, our head office R. and D. engineering gathering together to design and build this series of new true dispensing robots.

With 6-axis robot arm, as the name describes, it has build in 6-axis already, so there’s no need to add additional rotating jig or fixture to rotate the product individually, and that gives more flexibility and wide expanded its production capability to meet and tackle different jobs, since it works more like human-hand.

The robots can adapt with various dispensing applicators to meet various adhesive materials and dispensing products needs. This design is suitable for dispensing most products. In the future, a factory can prepare several such dispensing robots for easy use at any time.

The working platform of the robot is an open design, with an automatic turntable or dual working stations. It can also be equipped with and integrate various dispensing applications and intelligent vision calibration functions. The robotic arm can also be changed to your own choice. We welcome your OEM logo and projects.

Features：

This is high-precision inline dispensing robot.
It is specially pair with an inline conveying system for easy product transferring.
The system specially adopt with ABB high precision robot, and it equips with 2D visual positioning system and 3D scanning technology to generate glue path, so to achieve high accuracy automatic glue dispensing.
The 6-axis robot can meet almost any 2D and 3D surfaces dispensing needs, the traditional gantry system machine cannot compare with it.

The system comes with automatic nozzle alignment to make sure the dispensing accuracy.
The robot teaching software allow to perform easy array, and different dispensing patterns to works like a human arm, and able to repeat accurately.
The smart control system can easy set dosing volume, glue speed, and dispensing trajectory to make sure stable dispense on each time.
The robot can be equipped with different dispensing applications and material filling systems, such as UV, hot melt, 300ml RTV, or two components mixing valve.

It can use different brands of 6-axis robot.
Robot is available in different sizes.
The system can add safety fence and light curtain sensors.

Benefits:

Automatic scaning and dispensing with auto positioing fiducial CCD and laser height altimer to ensure high accurate dispensing.
It has a wide range of uses and can use different dispensing systems to meet the application of different materials.
It is flexible and can be used for dispensing different types of products.
It is highly adaptable. It has 6 axes and can work like a human hand.
It is smart, able to distribute on the surfaces and corners of almost all 2 dimensional and 3 dimensional products.
The robot dispenser is design for low maintenance, flexible, and easy management.

Specification

Model	SEC-NBR580-UF
Machine dimensions	L1200╳W900╳H1750
Working stroke	580mm
Repeat accuracy	±0.01mm
Max payload	3kg
Air supply	0.4-0.8Mpa
Power supply	AC220V 50HZ 2.5KW
Working environment	Humidity：20-90%， Temperature: 0-40℃
Machine weight	450KG
Machine made of	Industrial grade aluminum profile, sheet metal with powder coat.
Transport system	Servo, ball-screw
Travel speed	Robot：0-500mm/s、conveying：0-500mm/s
Working range (radius)	Robot：0-580mm、loading：0-600mm
Operating system	ABB robotic control
Visual auto positioning system (option)	2D、3D scanning、2D+3D
Conveying system	Belt conveyor line, chain conveyor line, front and rear conveyors (option).
Additional functions（option）	CCD positioning function; automatic nozzle alignment function; automatic weighing function; automatic height measurement function; automatic cleaning function
Dispensing systems（option）	30CC syringe; 300ml cylinder ceramic valve; 300ml pneumatic cartridge + suck-back valve; 30CC + suck-back valve; 1.5 gallon + suck-back valve; 2600ml + suck-back valve; 30cc hot melt 30cc hot melt valve; external hot melt tank; two component automatic mixing dosing system; 5 gallon pump and dispensing valve; 55 gallon pump and dispensing valve.

Industrial adhesive fluid glue automatic dispensing robot 1

Supportive dispensing systems

Automated 6-axis robot dispensers with high accuracy auto positioning and and laser height altimeter system to ensure the accuracy of each dispense.

MANUFACTURING

LED Drive Power

The SECOND glue potting equipment is used in the LED drive power supply to play a role in heat dissipation, moisture proof, waterproof, and flame retardant.

EMI, FIP, TIM

EMI and FIP dispensing techniques are widely use in the telecommunication and transportation industries. With the rapid development of communications, electric vehicles, and personal wireless electronic gadgets, these products are often required to connect and interact between each others. However, the signals sometimes interfere with the others, so need to be filtered or shielded. To improve and control the electromagnetic signals, engineers can redesign the entire product, or it can apply EMI shielding materials to filter or shield. Shielding is relatively economical and easy to achieve, it is done basically by adding shielding gasket. Our dispensing machine can directly produce different sizes of triangular shapes or D-shape filtering gaskets, these gaskets can appear in different shapes and is directly applying to the products. The dispensing machine equips with special adhesive material dispensing valve to apply directly, and without post-processing. The machine is intelligent, precise, but user-friendly, without complicated installation, or setup. In addition to the above functions, this type of dispenser equipment can also dispense FIP adhesive glue, and thermal interface material. The equipment is not only precise, but also multi-purpose, which is convenient for various type of storage battery, and electronic product applications.

EMS, Underfill

Dispensing equipment are important for various EMS (electronic manufacturing service) productions. Electronic product processing service industry is indispensable to modern life, because many products are now equipped with electronic and become more intelligent. These products are becoming more and more complex, precise and tiny in size. And for consumer product, their production volume also in large production and fast turnover. Therefore, it is necessary to use automated equipment, or even fully automated production lines to produce to meet apply the materials. With the automatic dispensing robots, it is possible to catch up with the capacity and demands. And more importantly, to improve economic efficiency to maximize economic of scale, and so to reduce unit prices to enhance competition. Very often in this type of production, the uses of dispensing machines or equipment is inseparable. In this production process, the glue dispenser is usually used to assist in the functions of fixing, connecting, protecting, dissipating heat and so on between parts and components. Our glue dispensers can directly add the relevant materials to the specified positions accurately and quickly as required.

Casting, Encapsulating

Two-component materials’ encapsulating and casting production are important to enhance electronic products. No matter if your product is for business selling, or for household consuming, nowadays everyone has higher quality requirements and expectations. Furthermore, the protection of the product is not only to optimize the function of the product, but also to prolong the service life of the product, thereby reducing production waste. In electronic products the parts and components are generally composed of different metals and sensitive chemical combined materials. The more precise the product, the more high-tech the product it is, with this, it requires higher protection, so that it can be optimized according to the requirements. In doing so, it can state of long-term operation without being affected by the surrounding environmental conditions. Our two-component potting machines are specially designed for this production, as well as our vacuum encapsulating and casting potting machines. These machines can accurately degas the two-component adhesive materials base on the ratio, meter, mix, and homogenously and continually to the products. These materials cannot be applying manually, they need to use machines, which can be supplied in large quantities, continuously, accurately, and for long time of works. With the materials provided by such equipment, the product will have better protection, heat dissipation, waterproof, moisture-proof, encryption (to protect the circuitry design, and components used).

FAQ

1.Are you trading company or manufacturer?ehaitech2021-08-26T11:19:43+08:00

1.Are you trading company or manufacturer?

We are direct manufacturer.

2.What is your terms of packing?ehaitech2021-08-26T11:20:44+08:00

2.What is your terms of packing?

Generally, we pack our goods with proper wooden box. However, if client has special requirment, we can customize.

3.What is your terms of payment?ehaitech2021-08-26T11:21:07+08:00

3.What is your terms of payment?

Depends on terms and conditions, negotiable.

4.What is your terms of delivery?ehaitech2021-08-26T11:24:19+08:00

4.What is your terms of delivery?

EXW, FOB,CIF…

5.Can you produce according to the sample testing?ehaitech2021-08-26T11:22:35+08:00

5.Can you produce according to the sample testing?

Yes, we can produce according to the tested result. We can also product base on your design.

6.Do you test your goods before delivery?ehaitech2021-08-26T11:22:44+08:00

6.Do you test your goods before delivery?

Yes, we will test 100% before delivery.

7.How do you make your business long-term and good relationship?ehaitech2021-08-26T11:22:53+08:00

7.How do you make your business long-term and good relationship?

We keep good quality and competitive price to ensure our customers benefit. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

8.What is the working principle of the Glue Dispensing Machine?ehaitech2021-08-26T11:24:59+08:00

8.What is the working principle of the Glue Dispensing Machine?

Dispensing machine is an automatic machine and equipment that specializes in controlling fluid and dripping, coating, and potting the liquid on the surface of the product or inside the product. The glue dispenser is mainly used for glue and paint in the product process.

9.What is the difference between a glue dispenser and a potting machine?ehaitech2021-08-26T11:25:18+08:00

9.What is the difference between a glue dispenser and a potting machine?

Glue dispensers are generally suitable for small products or electronic components, which are more precise; the products of potting dispensers are generally larger.

10.What kind of glue does the dispenser generally use?ehaitech2021-08-26T11:26:02+08:00

10.What kind of glue does the dispenser generally use?

As long as it is a fluid with a viscosity within a certain range, it can be operated. The glue generally used in the dispenser includes red glue, hot melt glue, silica gel, grease and so on.

INQUIRY FORM