Product Overview：
Engineered for bubble-free encapsulation and versatile manufacturing, the 3-Axis Vacuum Two-Component Fully Automatic Glue Potting Machine is a premium standalone dispensing solution. Featuring a high-performance vacuum chamber, servo-driven precision motion, and a differentiated high-accuracy pump system, this equipment guarantees flawless mixing ratios and void-free potting. Designed for flexibility and intelligent operation, it is the ultimate choice for R&D prototyping, small-batch multi-variety production, and high-quality industrial sealing.
Company Strength & Certifications：
Backed by 20 years of dedicated experience in the fluid application industry, we are recognized as a National “Little Giant” Enterprise. Our manufacturing and quality management systems are fully certified to international standards, including ISO 9001,ISO 14001, TS 16949, CE, and LVD. This guarantees that every machine we deliver meets the highest global benchmarks for safety,
durability, and performance.
Key Features & Advantages：
1. Flexible Standalone Deployment & Customizable Tooling
* Independent Operation: Designed as a standalone unit, it can be freely placed anywhere in the workshop without being tied to a production line. It is highly adaptable for different products and requires only a pallet change for quick product changeovers.It is especially ideal for R&D prototyping, small-batch multi-variety production, and maintenance touch-ups.
* Customizable Dispensing Heads: The dispensing heads can be customized from 1 to 10 units according to actual needs, seamlessly accommodating various production scales and process requirements.
2. Premium Vacuum Technology for Bubble-Free Potting
*High-Efficiency Vacuum Environment: Equipped with a powerful 200m³/H vacuum pump, the system rapidly achieves an ultimate vacuum state (e.g., 1mbar). The highly sealed vacuum chamber with adjustable vacuum levels completely eliminates air entrapment, solving traditional potting void issues.
*Secondary Valve Guarantee: Utilizing a secondary valve (DZV-M), the dispensing head guarantees zero dripping or leakage in the vacuum environment, ensuring absolute process stability and superior product quality.
3. Servo-Driven Precision & Differentiated Metering
*High-Precision Motion Control: The 3-axis robotic arm is driven by servo motors and precision lead screw guides, ensuring highly accurate and smooth movement along preset paths for both regular and irregular workpieces.
*Optimized Work Envelope: Features a precise working stroke of X: 400mm, Y: 300mm, Z: 100mm, providing high-precision motion control for exact path tracking.
*Advanced Pump Configuration: To guarantee perfect mixing ratios, the system utilizes a differentiated setup: * A-Component: 2x 6cc Screw Pumps + 2x 1.5cc Screw Valves.
* B-Component: 2x 1.2cc Gear Pumps + 2x 0.3cc Screw Valves.This precise control ensures uniform mixing and superior potting quality.
4. Comprehensive Functions & Intelligent Control
*Rich Auxiliary Features: Includes vacuum loading, vacuum degassing, real-time liquid level display, and pressure monitoring (with auto-alarm for abnormal pressure). Optional heating and stirring functions can be added to handle complex adhesive environments.
*Smart PC Control System: Powered by an industrial PC, display, and motion control card running our proprietary software. The system integrates advanced algorithms, features a user-friendly interface, and includes an anti-curing function to prevent pipeline blockages.
*30L Dual-Tank Continuous Supply: Equipped with massive 30L A and B tanks, drastically reducing refill frequency for long-duration continuous production.
*One-Key Auto Cleaning: The automated cleaning system is easy to operate and ensures thorough flushing, significantly reducing maintenance time and costs.
5. Superior Process Quality & Durability
*Anti-Curing & Anti-Bubble: Effectively resolves air entrapment during mixing and features an anti-curing mode to prevent the mixing head from solidifying during idle periods.
*Anti-Sedimentation & Anti-Clogging: Specialized material supply and installation designs prevent filler sedimentation, while unique process engineering solves pipeline clogging issues, ensuring long-term stable operation.
Technical Specifications：
* Model: 3-Axis Vacuum Two-Component Automatic Glue Potting Machine
* Tank Capacity: 30L (A & B Tanks)
* Working Stroke: X: 400mm / Y: 300mm / Z: 100mm
* Drive System: Servo Motor + Lead Screw Guide
* A-Component Metering: 2x 6cc Screw Pumps + 2x 1.5cc Screw Valves
* B-Component Metering: 2x 1.2cc Gear Pumps + 2x 0.3cc Screw Valves
* Vacuum System: 200m³/H Pump, Ultimate Vacuum ≤1mbar
* Valve System: Secondary Valve (DZV-M)
* Control System: Industrial PC + Display + Motion Control Card + Proprietary Software
* Maintenance: One-Key Auto Cleaning
Why Choose Our Vacuum Glue Potting Machine?：
By combining a high-efficiency vacuum chamber, servo-driven precision, differentiated high-accuracy metering, and intelligent anti-curing software, this standalone potting machine sets the standard for bubble-free encapsulation. It maximizes production flexibility, ensures flawless mixing quality, and significantly lowers maintenance costs. Upgrade your manufacturing process with a reliable, high-performance dispensing solution built for precision and versatility.
PRODUCT DETAILS
Supporting Systems
Material
Two parts silicone, resin, epoxy, polyurethane and other AB fluids, adhesive glues material that require to be automatic degassing, mixing, potting, casting base on ratio and dosing continuously, homogenously.
MANUFACTURING
As two-component materials’ applications are getting more and more important for various types of manufacturing demands, the needs of the automated mixing and potting machines are increased also.
CASE
In this case, customer is using 2-parts AB adhesive materials to cast the electronic component for water, moisture, air, shock proofs, also heat dissipating as well as confidential design protection. After completed, we cut-off some units to check and see inside, the machine has done very good job in casting process, there’s no air-hole or material short-filling. The vacuum casting system equips with an automatic CNC Cartesian robot inside the vacuum box, onboard AB materials’ prepping tanks, and a powerful vacuum pump. Once the product is loaded, operator presses START button, the machine will shut the glass-door, automatic perform vacuuming, material feeding, the robot perform dispensing according to the trajectories till complete and released vacuum to open glass-door. The system is able to perform complete vacuum casting process automatically, and free the operator for other work.
Dispensing process:
Multi-valve picture display
Application :
Automatic potting in a vacuum environment has high product requirements and isusually used in automobile manufacturing, capacitor coils, transformers, relays, powersupplies and other industries.
Advantages
- Capable of working with high viscosity, extreme ratio AB materials that allows to save lot of costs.
- With the system, it improves the casting, enrapturing output quality.
- System equips with an inline conveyor to provide high level automation.
- Flexible machine designed for easy set-up, suitable for various scale of productions.
- Easy for production operating and managing.
Industry Applications：
SOLUTION
Material
Two parts silicone, resin, epoxy, polyurethean and other fluids with big tanks or barrels of materials.
This machine is designed and built for the two components (2 parts) materials that need to be mixing together base on the ratio automatically. The machine equips with CNC automatic dispensing robot, which able to perform automatic dispensing efficiently and effectively without operator. The system comes with two tanks (15, 30, or 70 liters as the standard, option for custmization).
Control
1. The machine is user friendly, and operating by Window base software.
2.The software is design and developed by Second Intelligent.
3.With over 15 years in dispensing and potting, the software has included all of the functions that meets dispensing and potting needs. And it has been fine tuned and debugged well to provide good quality output.
4.The software has English instruction, and we welcome your language as well.
5.It is absolutely user friendly. With this computer system, it comes with an internet remote control access function, this allow us to help operator to conduct troubleshooting of the software, and can be used as an online instruction as well. It is welcomed, easy and helpful for international service and support.
